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Old 01-12-2018, 11:45 AM   #1
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Quote:
Originally Posted by Troutman View Post
I am going to replace the RMS/IMSB/Clutch and exhaust on my Boxster.
I have a few weeks before I get really busy with work so I thought I would just go ahead and get it done..
So far I have replaced the Air/oil separator , plugs (coils OK) and fuel filter.
I have a 4 post car lift now so it makes things much easier than lying under the car (which I have been doing for 30years)
Does anyone in the UK have those brackets for locking off the cams?? and I also need the IMSB removal tool too!!
I know I could make them but it's time and there must be someone with those bits.

The only part of this job that worries me is the exhaust header bolts, they look well rusted in there.
I know I don't have to remove them but the 3 bolts further along are all completely gone and separating that flange will be hard without removing it from the car.
Spray the exhaust flange bolts with a good penetrating oil and let them soak a couple of days. If that doesn't free them up, side cut the nuts with a cut off wheel and get new ones to reassemble.
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Old 01-13-2018, 05:45 AM   #2
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Yeah I know what you mean but there isn't anything left of them, I need to drill them out and to do that i really need it on the bench.


It's that top one, the other two are doable in the car.
I really need to undo the header bolts and remove the whole lot but those bolts are going to break off , I just know it.
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Old 01-13-2018, 10:01 AM   #3
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As I thought 8 out of 12 snapped off
I heated the engine up, gave the heads a load of taps with a steel bar and hammer and then tapped on a 1/2" socket, this fits very nicely on the rusted out 13mm heads.




Now i need to find the best way to remove these studs.
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