Go Back   986 Forum - The Community for Porsche Boxster & Cayman Owners > Porsche Boxster & Cayman Forums > Performance and Technical Chat

Post Reply
 
LinkBack Thread Tools Display Modes
Old 01-04-2016, 08:57 AM   #1
Registered User
 
Join Date: Dec 2014
Location: California
Posts: 246
Update: Was able to source the parts and fittings needed and am almost done with the PS setup. Still need to finish up the lines and connection on the rack side...

Some pics attached of the progress so far for those who are interested. If you want to see more pics check out the Power Steering Pump section on my build website (WIP)... boxsterev

Thanks to all for their responses and help.






PorscheFan5 is offline   Reply With Quote
Old 01-04-2016, 09:11 AM   #2
Registered User
 
Join Date: Dec 2014
Location: California
Posts: 246
Have a question for those who may have dis-assembled the PS lines on the rack side in the Boxster.

See attached pic. One of my options is to have someone TIG weld the fitting on the High pressure side line on the rack side. Can do the same on the Low pressure side if I want. (Interesting info is that the metal tube on high pressure side is steel and the LP side is AL).

Question: Other than the O-ring on the fitting that goes into the rack (that can be seen in the pic), is there another O-ring inside the assembly that allows the metal tube to swivel in the fitting? If there is, the heat from the welding may destroy that o-ring. I would then have to go another route and avoid welding. Also need to think of the heat will destroy the one-way valve on the HP side fitting...

Need to know if there is an o-ring inside the fittings at the place marked by arrows. Appreciate if anyone knows...

Last edited by PorscheFan5; 01-04-2016 at 09:36 AM.
PorscheFan5 is offline   Reply With Quote
Old 01-04-2016, 07:18 PM   #3
Registered User
 
Join Date: Dec 2009
Location: Orange County, CA
Posts: 1,981
Quote:
Originally Posted by PorscheFan5 View Post
Have a question for those who may have dis-assembled the PS lines on the rack side in the Boxster.

See attached pic. One of my options is to have someone TIG weld the fitting on the High pressure side line on the rack side. Can do the same on the Low pressure side if I want. (Interesting info is that the metal tube on high pressure side is steel and the LP side is AL).

Question: Other than the O-ring on the fitting that goes into the rack (that can be seen in the pic), is there another O-ring inside the assembly that allows the metal tube to swivel in the fitting? If there is, the heat from the welding may destroy that o-ring. I would then have to go another route and avoid welding. Also need to think of the heat will destroy the one-way valve on the HP side fitting...

Need to know if there is an o-ring inside the fittings at the place marked by arrows. Appreciate if anyone knows...
PorscheFan,

No, there are not any O-rings where your arrows are pointing, actually the thin aluminum tubes are press fitted into the connector and this is a weak point…

On my car, this is the place were started leaking, and what I ended doing, was to weld (ok, took it to someone that knew how..) an AN fitting directly to the coupling that attaches into the rack.

Basically the same idea you have but eliminating the thin 90 degree aluminum tube and used new O-rings on the fitting that goes into the rack.

On my car, I used the return (low pressure side) of the rack to connect an Setrag (..?) oil cooler and after 4 or 5 years I have not got any more leaks or fried PS pumps…

Good luck!
Gilles is online now   Reply With Quote
Old 01-04-2016, 08:20 PM   #4
Registered User
 
Join Date: Dec 2014
Location: California
Posts: 246
Good idea, Gilles. Thanks for your response. I will look into it.
PorscheFan5 is offline   Reply With Quote
Old 01-04-2016, 08:30 PM   #5
Registered User
 
Join Date: Dec 2014
Location: California
Posts: 246
Gilles,

Do you have any pics of the welded tips? It would help to see what worked for you and exactly where the cut and weld was made...

Thanks.
PorscheFan5 is offline   Reply With Quote
Old 01-05-2016, 07:39 AM   #6
Registered User
 
Join Date: Dec 2009
Location: Orange County, CA
Posts: 1,981
Quote:
Originally Posted by PorscheFan5 View Post
Gilles,

Do you have any pics of the welded tips? It would help to see what worked for you and exactly where the cut and weld was made...

Thanks.
PorscheFan,

I am currently on a business trip (OH, with 17F…!) and I am not sure that I have pictures with me, otherwise I will have to wait until my return to OC Saturday afternoon.

Where in CA are you located? If close you are welcome to stop by and see my setup, or I can take some pics for you on the weekend.

Regards, Gilles
Gilles is online now   Reply With Quote
Old 01-05-2016, 09:28 AM   #7
Registered User
 
Join Date: Dec 2014
Location: California
Posts: 246
Hi Gilles,

Weekend for the pics will be just fine. I am located in San Francisco Bay Area. Not driving distance for me to come by and check out your setup... However some pics will help before I tear apart the rack end fittings...

I am thinking it will probably be better to use a 45deg fittings or 90deg fittings to weld to the stock tips?

Thanks!
PorscheFan5 is offline   Reply With Quote
Post Reply



Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -8. The time now is 04:01 AM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page