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Old 08-09-2012, 05:06 PM   #1
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Went ahead and helicoiled it for the original size threads, with what was left of the old bolt still stuck in there! I did some measurements, and it's not possible that the old bolt is protruding past the case, but to be safe I dropped a big dollop of JB Weld behind the helicoil to permanently fix the old bolt in place and anchor the helicoil (due to there not being any fixed stop behind it).
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Old 08-10-2012, 06:06 AM   #2
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Yay! Sounds like it's coming back together. Good deal!
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Old 08-10-2012, 06:11 AM   #3
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Wow. I admire your persistence. I'd be on meds and in counselling already if I'd gone through this nightmare. Good for you!
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Old 08-12-2012, 12:57 PM   #4
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seconded ! i'd probably be down a few bottles of J.D. by now !

as a tip i have a guy named the thread doctor, he does a lot of work for local garages, including porsche (and other main dealers) and some porsche specialists, he's had to right a few wrongs by specialists with head bolts snapping off. wehn time comes to do my headers i will be calling him to remove the bolts and i know that due to corrosion they *will* likely not go as planned.

it really is worthwhile finding a thread speacilist in the area and keeping hold of his cardso when things go bad its a phone call and an hour labor bill for removing the stress.

glad to hear its coming together though
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