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Old 01-14-2019, 03:41 PM   #1
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Originally Posted by maytag View Post
Ohhh.... i'd probably back the bus up abit, if I were you. At least lay on the brake some...
If you're trying to do this even partially "right", you shouldn't be letting $100 worth of snap gauges and a caliper stop you. Take your time, do it right. You'll be glad you did.

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I do have a caliper and snap gauges, but those are useless to measure cylinder wear. For that you need a bore gauge, and you are right, they are actually much cheaper than I remembered, so I might go ahead and invest into buying one or just take the cases to a machine shop and get them measured. Still, I don`t know the tolerance values for the bore, not even sure if they were released by Porsche.
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Old 01-14-2019, 05:22 PM   #2
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This would do it, for sure no machine shop would measure the wear and ovality for me for this much:
https://www.amazon.com/Blesiya-50-160mm-Cylinder-Internal-Measuring/dp/B07K59JPYH/ref=sr_1_8?s=industrial&ie=UTF8&qid=1547515233&sr=1-8&keywords=bore+gauge+metric
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Old 01-21-2019, 08:08 PM   #3
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I still don`t know if the 2.5L and 2.7L piston rings are interchangable. Based on the dimensions (bore size and thickness) they should be identical. However, the sellers say the 2.7L rings won`t fit my 2.5L engine based on the catalog. Am I still missing something here? I already posted some info about the ring end gap measurements in my show&tell gallery and asked the same question there: http://986forum.com/forums/show-tell-gallery/73917-blue-boxster-resurrection-project.html
Perhaps more people read this thread and there`s somebody out there who has seen both of these engines apart and know the answer? Thanks!
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Old 01-21-2019, 09:48 PM   #4
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Dial the dealer?

Post up on Rennlist?
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Otto

2003 Boxster S
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Old 01-22-2019, 03:21 AM   #5
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The ring gap will seldom change down the bore. The ring wears and opens up the gap. If there is wear in the bore, you will feel a lip just above where the ring stops at the top. No step, bore ok.
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Old 01-22-2019, 11:36 AM   #6
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The ring gap will seldom change down the bore. The ring wears and opens up the gap. If there is wear in the bore, you will feel a lip just above where the ring stops at the top. No step, bore ok.
Yeah, I checked that, I think the bores are fine, there`s no lip. It`s possible though that there`s some ovality, and the wear may be different along the bore due to the different piston speeds at different heights. So I`ll measure this just in case. BYprodriver also had a fair point when suggested that if the wear is substantial I may have a better seal with the original rings in the same position than with new ones. But most likely it`ll be fine with a fresh ring set once I find one. I think I`ll just go ahead and order a set for the 2.7 and send it back if it doesn`t fit, but I doubt that.
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Old 01-24-2019, 11:16 AM   #7
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BYprodriver also had a fair point when suggested that if the wear is substantial I may have a better seal with the original rings in the same position than with new ones.
Rings can rotate during their life so there are no original ring positions. Always give a light hone before installing new or old rings to help bed them in. .

Cant find the link on running in a motor but if you are using old pistons, a few squirts on the accelerator with a back of is all that is required.

Have you ever see race cars do 10000 miles as slow speed to run them in ?

New pistons, new hone, 2 - 3 heat cycles and pedal to the floor.

Quite and old video of mine.

https://www.youtube.com/watch?v=PsEFKYULNDc

Cheers Wallace
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Old 01-22-2019, 11:26 AM   #8
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Dial the dealer?

Post up on Rennlist?
Thanks Otto, the dealer is gonna tell me what the catalog says. I can try Rennlist, but mostly members there and here overlap, don`t they?
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