Go Back   986 Forum - The Community for Porsche Boxster & Cayman Owners > Porsche Boxster & Cayman Forums > Boxster General Discussions

 
 
LinkBack Thread Tools Display Modes
Prev Previous Post   Next Post Next
Old 07-31-2013, 10:08 AM   #3
Engine Surgeon
 
Join Date: Aug 2008
Location: Cleveland GA USA
Posts: 2,425
The 9a1 is not immune, for sure. Here is the inside of a 4,465 mile engine that I have my hands in now. These things were noted when we I disassembled the engine to take it from 3.4 to 4.2 liters for a 2012 Cayman R. It had no symptoms, or known issues and had never even had its first oil service. It did make lousy power on the dyno and upon teardown I found out why.

First is the worn cylinders (all of them looked like this)


Then come the broken piston rings


Then the worn lifters


Then the root of the issue, a missing O ring from the anti-aeration side of the main oil pump which leads to the de-aeration swirl pots


The oil was heavily aerated and lost film strength creating these issues. The car was bought new by the owner who sent it to me and was untouched from the factory. Only MY hands have been inside it. Missing parts from the factory? Yep and if this one had them, it can happen again.

As we get evolve the 9a1 engines we have also found valve guide wear and other issues. We already have 3 years of development under our belts with the 9a1 DFI engines and the deficiencies are becoming more clear with each one. Others won't see these issues for 5-6 more years, more than likely.
__________________
Jake Raby/www.flat6innovations.com
IMS Solution/ Faultless Tool Inventor
US Patent 8,992,089 &
US Patent 9,416,697
Developer of The IMS Retrofit Procedure- M96/ M97 Specialist
Jake Raby is offline   Reply With Quote
 



Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -8. The time now is 11:24 AM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page