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Old 02-13-2014, 02:33 PM   #1
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The "rough edge" on the bearing inner cover in picture #1 is interesting - looks like the steel has been acid etched.
Was this section of the cover positioned at the bottom - I seem to recall the the lower edge of the IMS is immersed in oil when the engine is stationary, so if the bearing was sitting in old, acidic oil for long periods, etching could occur.
It would be interesting to see if the bearing races were in a similar condition, but that would mean cutting it open to inspect .....
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Old 02-13-2014, 03:06 PM   #2
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A Dremel tool with a cutting disk works nicely Now on the down side if you want an LNE bearing, and your old bearing intact is part of the trade, you have a decision to make. Additionally the bearing carrier you took out of the case is the old style which tended to leak, the new style has a different seal. I think the new one is about $150. And don't tell anybody, but I ran a bead of 5900 case sealant around the outboard edge of the seal before I installed mine as a little "belt and suspenders" for a seal area renowned for leaking. I wonder if that would work with your old style bearing carrier? It is important where the sealant goes. It has to be on the outboard surface of the piece you are installing so none of the sealant gets pushed into the case when you push the piece back in. Additionally any surface you apply sealant to has to be completely clean. No old sealant, no water, no oil. I favor brake cleaner followed up with acetone. In fact, I've got to get my hiney back out to the garage and install my oil pan and new O2 sensor (Thanks Pelican Parts! Great price on this part!)
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Old 02-13-2014, 05:21 PM   #3
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Just back from a top down ride through the neighborhood to make sure the oil pan would stay on.
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Old 02-13-2014, 06:06 PM   #4
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You can take the seal off, take a look, then snap it back in place.
I use a very small screw driver, like those sold for eye glasses. Carefully pry the seal off from the outside edge, the edge at the outer race.
You can then just snap it back into place.

The rough area on the flange seal looks like a casting flaw to me. It is a cast piece. Doesn't look like it would be a problem to me.
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Old 02-15-2014, 08:31 AM   #5
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Quote:
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I ran a bead of 5900 case sealant around the outboard edge of the seal before I installed mine as a little "belt and suspenders" for a seal area renowned for leaking.
It may be a good thing you did. That Nachi seal has a small notch molded into the outer sealing area for ventilation.
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Old 02-15-2014, 10:02 AM   #6
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Quote:
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It may be a good thing you did. That Nachi seal has a small notch molded into the outer sealing area for ventilation.
Do you have a picture? The NSE is a full seal.
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Old 02-16-2014, 08:14 AM   #7
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I looked but I could not find a seal I have not destroyed. I will get a pic next time I have one I will get a pic.
I think I saw two notches on the outboard side of the seal at the perimeter.
I thought they were just part of the molding process and not intended for anything. Then I saw the details on this page, near the bottom

6204-2NSE Nachi Bearing 20x47x14 Sealed C3 Japan Ball Bearings:Nachi-Bearings

"Breathing mechanism (on seal OD)".
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Old 02-17-2014, 03:51 PM   #8
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Mission accomplished!!!

I have earned my IMS merit badge! Got the car together yesterday, but needed 3 litres of Delvac 75W-90 to fill the trans. Filled up the trans and got it running this evening. Since I had to pull the chain tensioners, there was some racket on start-up, but that quieted down right away and the car runs smooth. I replaced the clutch with a Sachs unit. The clutch pedal is nice and light, and with the new trans oil and new engine mounts, shifting is like butter. A while back we had an Infinit G35 6MT coupe, and now my 996 shifts as well as that car did.
All in, replaced :
the clutch, pressure plate, and throw out bearing
IMS with LNE dual row IMS kit
Rms with Pelican PTFE RMS
Engine mounts with new stock units
Flushed clutch with Ate gold
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Old 02-14-2014, 05:54 AM   #9
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Quote:
Originally Posted by Steve Tinker View Post
The "rough edge" on the bearing inner cover in picture #1 is interesting - looks like the steel has been acid etched.
Was this section of the cover positioned at the bottom - I seem to recall the the lower edge of the IMS is immersed in oil when the engine is stationary, so if the bearing was sitting in old, acidic oil for long periods, etching could occur.
It would be interesting to see if the bearing races were in a similar condition, but that would mean cutting it open to inspect .....
That rough spot is just the raw casting, a low spot that wasn't touched by the machining operations.
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