Go Back   986 Forum - The Community for Porsche Boxster & Cayman Owners > Porsche Boxster & Cayman Forums > Boxster General Discussions

Post Reply
 
LinkBack Thread Tools Display Modes
Old 10-24-2017, 09:26 PM   #1
Registered User
 
Join Date: Oct 2016
Location: Houston, TX
Posts: 47
Hello, I’ve been searching for info on safe removal of the g86.2 rear cover so I can attempt a replacement of the brass gear selector bushing(996-303-515-00) as well as seal; slight leak and play at external selector. I have the transmission out for a clutch, rms, and possible ims bearing replacement. After emptying transmission fluid, can I simply remove the rear cover with transmission vertical resting on bell housing? Do I need to make sure it’s in gear or neutral? Will parts fall into the gearbox if it’s vertical? I read and understand your method of realigning gear shafts with a string so if it’s as easy as popping off the cover to work on these parts then realigning I feel I can tackle this job. I’ve worked on motorcycle transmissions and the design of this gearbox and selector mechanism is similar. Thanks for your help!
Htci is offline   Reply With Quote
Old 10-25-2017, 07:05 AM   #2
Registered User
 
Join Date: May 2014
Location: S.California
Posts: 2,029
Search on Rennlist in the 996 Section. Some Epic threads there. Special tools required and great skill!
See POst 3 8 in this Thread.
btw the puller is not Kiko it is kUkko. But other "Slender Arm" pullers may work.
The unsolved mystery is to find an easily sourced rod as specified by Gary Jackson in his pdf write up
Anyone got a solution to that ?
The next issue is the cost of the unusual bearings. In theory you can import them from China and you will see mention of that but no definitive answer.Still waiting for someone to solve that too.

Last edited by Gelbster; 10-25-2017 at 03:49 PM.
Gelbster is offline   Reply With Quote
Old 10-25-2017, 03:15 PM   #3
1999 base
 
Meir's Avatar
 
Join Date: Dec 2011
Location: Coral Springs FL
Posts: 1,617
Garage
Here is an excellent write up.
https://www.dropbox.com/s/0yie0ew0cb774fe/2002BoxsterSTransmissionRebuildDecember2011Revisio n3.pdf?dl=0
Meir is offline   Reply With Quote
Post Reply


Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -8. The time now is 08:40 PM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page