07-26-2012, 07:02 AM
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#1
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Mobile Porsche Surgeon
Join Date: Mar 2012
Location: Plano Texas
Posts: 239
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Polishing the muffler, may do Pedro's sport mod with heavy 1.5 inch stainless tubing.
__________________
Mike's Specialty Porsche Service
Mobile Mechanic Specializing in Porsche and Select Automobiles
http://www.mikesspecialtyautomotiveservice.com/index.html
Early 1996 / 97 Boxster, 130 k, De snorkeled, IMS, Top Speed Headers.
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07-26-2012, 07:08 AM
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#2
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Mobile Porsche Surgeon
Join Date: Mar 2012
Location: Plano Texas
Posts: 239
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On drivers side of car suspension carriage bent 6mm, on reassembly will use PortaPower to bent into place.
__________________
Mike's Specialty Porsche Service
Mobile Mechanic Specializing in Porsche and Select Automobiles
http://www.mikesspecialtyautomotiveservice.com/index.html
Early 1996 / 97 Boxster, 130 k, De snorkeled, IMS, Top Speed Headers.
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07-26-2012, 07:21 AM
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#3
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Mobile Porsche Surgeon
Join Date: Mar 2012
Location: Plano Texas
Posts: 239
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Car was damaged on the drivers side rear drive train before I got the car, I pulled and painted the lower rocker panel. New drive axle is in place so it must of been a good smack to the under carriage.
__________________
Mike's Specialty Porsche Service
Mobile Mechanic Specializing in Porsche and Select Automobiles
http://www.mikesspecialtyautomotiveservice.com/index.html
Early 1996 / 97 Boxster, 130 k, De snorkeled, IMS, Top Speed Headers.
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07-26-2012, 07:25 AM
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#4
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Mobile Porsche Surgeon
Join Date: Mar 2012
Location: Plano Texas
Posts: 239
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Also the header flange is busted, damn it looks like new SS headers.
__________________
Mike's Specialty Porsche Service
Mobile Mechanic Specializing in Porsche and Select Automobiles
http://www.mikesspecialtyautomotiveservice.com/index.html
Early 1996 / 97 Boxster, 130 k, De snorkeled, IMS, Top Speed Headers.
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07-26-2012, 07:41 AM
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#5
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Registered User
Join Date: Jul 2011
Location: Richmond, VA (The Fan)
Posts: 978
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Quote:
Originally Posted by kashmir
Also the header flange is busted, damn it looks like new SS headers.

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Just a quick FYI. Two of my header bolts broke off and ended up being an absolute nightmare and a common one. I bought every single bolt releaser there is and ended up towing the car to a machine shop. The headers are sweat though. I went with ebay units and they worked great. Lined up perfectly
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1997 Boxster 4.2L Audi V8 Bi-Turbo
2003 911 C2
NASA HPDE Instructor
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07-26-2012, 07:56 AM
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#6
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Mobile Porsche Surgeon
Join Date: Mar 2012
Location: Plano Texas
Posts: 239
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Quote:
Originally Posted by truegearhead
Just a quick FYI. Two of my header bolts broke off and ended up being an absolute nightmare and a common one. I bought every single bolt releaser there is and ended up towing the car to a machine shop. The headers are sweat though. I went with ebay units and they worked great. Lined up perfectly
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Have had a lot of experience with undoing stuck and busted bolts. I worked my way through college as car and motorcycle restorer for a private collector, my last go-round was pulling cracked full Ti bolts for a customer. When I was done you could not tell that I had done any work on the part.
__________________
Mike's Specialty Porsche Service
Mobile Mechanic Specializing in Porsche and Select Automobiles
http://www.mikesspecialtyautomotiveservice.com/index.html
Early 1996 / 97 Boxster, 130 k, De snorkeled, IMS, Top Speed Headers.
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08-14-2012, 01:27 PM
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#7
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Mobile Porsche Surgeon
Join Date: Mar 2012
Location: Plano Texas
Posts: 239
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Pulling clutch.
__________________
Mike's Specialty Porsche Service
Mobile Mechanic Specializing in Porsche and Select Automobiles
http://www.mikesspecialtyautomotiveservice.com/index.html
Early 1996 / 97 Boxster, 130 k, De snorkeled, IMS, Top Speed Headers.
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08-14-2012, 01:32 PM
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#8
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Mobile Porsche Surgeon
Join Date: Mar 2012
Location: Plano Texas
Posts: 239
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Lock flywheel with big zip tie.
__________________
Mike's Specialty Porsche Service
Mobile Mechanic Specializing in Porsche and Select Automobiles
http://www.mikesspecialtyautomotiveservice.com/index.html
Early 1996 / 97 Boxster, 130 k, De snorkeled, IMS, Top Speed Headers.
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08-14-2012, 01:37 PM
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#9
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Mobile Porsche Surgeon
Join Date: Mar 2012
Location: Plano Texas
Posts: 239
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Use hand impact to help loosen bolts.
Then use breaker bar to undo bolts, then remove flywheel.
__________________
Mike's Specialty Porsche Service
Mobile Mechanic Specializing in Porsche and Select Automobiles
http://www.mikesspecialtyautomotiveservice.com/index.html
Early 1996 / 97 Boxster, 130 k, De snorkeled, IMS, Top Speed Headers.
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08-14-2012, 01:43 PM
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#10
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Mobile Porsche Surgeon
Join Date: Mar 2012
Location: Plano Texas
Posts: 239
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Finally to the back of engine. Nice no oil leaks.
__________________
Mike's Specialty Porsche Service
Mobile Mechanic Specializing in Porsche and Select Automobiles
http://www.mikesspecialtyautomotiveservice.com/index.html
Early 1996 / 97 Boxster, 130 k, De snorkeled, IMS, Top Speed Headers.
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08-14-2012, 01:50 PM
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#11
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Mobile Porsche Surgeon
Join Date: Mar 2012
Location: Plano Texas
Posts: 239
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The ims bearing cover.
__________________
Mike's Specialty Porsche Service
Mobile Mechanic Specializing in Porsche and Select Automobiles
http://www.mikesspecialtyautomotiveservice.com/index.html
Early 1996 / 97 Boxster, 130 k, De snorkeled, IMS, Top Speed Headers.
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08-14-2012, 01:53 PM
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#12
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Mobile Porsche Surgeon
Join Date: Mar 2012
Location: Plano Texas
Posts: 239
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Have a good lunch.
__________________
Mike's Specialty Porsche Service
Mobile Mechanic Specializing in Porsche and Select Automobiles
http://www.mikesspecialtyautomotiveservice.com/index.html
Early 1996 / 97 Boxster, 130 k, De snorkeled, IMS, Top Speed Headers.
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09-13-2012, 12:15 PM
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#13
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Mobile Porsche Surgeon
Join Date: Mar 2012
Location: Plano Texas
Posts: 239
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Take 32 mm socket and remove the two front chain tensioner.
This part is were some confusion comes in. I have developt a hybrid of Pelicans Parts and LN engineering instructions.
__________________
Mike's Specialty Porsche Service
Mobile Mechanic Specializing in Porsche and Select Automobiles
http://www.mikesspecialtyautomotiveservice.com/index.html
Early 1996 / 97 Boxster, 130 k, De snorkeled, IMS, Top Speed Headers.
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09-13-2012, 12:18 PM
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#14
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Mobile Porsche Surgeon
Join Date: Mar 2012
Location: Plano Texas
Posts: 239
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Remove nut on bearing shaft.
__________________
Mike's Specialty Porsche Service
Mobile Mechanic Specializing in Porsche and Select Automobiles
http://www.mikesspecialtyautomotiveservice.com/index.html
Early 1996 / 97 Boxster, 130 k, De snorkeled, IMS, Top Speed Headers.
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