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-   Boxster General Discussions (http://986forum.com/forums/boxster-general-discussions/)
-   -   Replacing the IMS (http://986forum.com/forums/boxster-general-discussions/36483-replacing-ims.html)

kashmir 07-24-2012 05:15 PM

Replacing the IMS
 
Tonight started to dig for that IMS, exhaust brackets loose. First fatality, cracked taillight. Will do more in the morning.

http://986forum.com/forums/uploads01...1343178744.jpg

Jager 07-24-2012 05:18 PM

OK... I'll ask.

How did you break your tail light????? :eek:

kashmir 07-24-2012 05:25 PM

Pulling the bumper cover off

kashmir 07-25-2012 07:46 AM

With WD-40 RUST RELEASE, and 15" channel-locks, exhaust off in 30 minutes.

http://986forum.com/forums/uploads01...1343231061.jpg

http://986forum.com/forums/uploads01...1343231080.jpg

http://986forum.com/forums/uploads01...1343231103.jpg

Ghostrider 310 07-25-2012 07:52 AM

Quote:

Originally Posted by kashmir (Post 298860)
Pulling the bumper cover off

Sorry to hear that as pulling the muffler with it on is simple. On the plus side, replacement shouldn't be too hard and is wayyy cheaper than a paint boo boo.

dagdisco03 07-25-2012 08:25 AM

Why not just leave the bracket attached to the muffler and undo the bolts on the back of the gearbox. Looks like you unbolted the bracket from the muffler side on top and left the hanger attached to the gearbox. That's how to get around needing access to the very top of the muffler requiring the bumper to be pulled.

Ghostrider 310 07-25-2012 08:33 AM

Quote:

Originally Posted by dagdisco03 (Post 298948)
Why not just leave the bracket attached to the muffler and undo the bolts on the back of the gearbox. Looks like you unbolted the bracket from the muffler side on top and left the hanger attached to the gearbox. That's how to get around needing access to the very top of the muffler requiring the bumper to be pulled.

If you can't get those top two without bumper removal don't ever consider becoming a mechanic as these two bolts are duck effing soup compared to many other car access situations.

kashmir 07-25-2012 08:49 AM

Car has 130,000 miles on it and it has never been opened up, a lot of the nuts and bolts are way stuck. I would of done things as suggested, but had to make do.

kashmir 07-25-2012 08:53 AM

The WD-40 RUST RELEASE unfroze most in 5 min, the rest may take a little heat from Mr Smoke Wrench

BerneseMtnDog 07-25-2012 12:46 PM

I didn't remove my bumper to do the IMS. Not necessary. Just sayin'

Steve

kashmir 07-25-2012 01:50 PM

Removing the 10 bolts of the aluminum pan,

http://986forum.com/forums/uploads01...1343252509.jpg

Undoing the anti-sway bars,

http://986forum.com/forums/uploads01...1343252708.jpg

Use pry bar to get apart,

http://986forum.com/forums/uploads01...1343252868.jpg

Pull the aluminum pan to the back of the car, it takes a medium tug.

kashmir 07-25-2012 02:06 PM

Undoing the CV bolts, use a brand new torks socket , this will give the best bite into the head of the bolt,

http://986forum.com/forums/uploads01...1343253576.jpg

Run an exstention to the outside of the car,

http://986forum.com/forums/uploads01...1343253663.jpg

Use a hand impact driver, hit 4 or 5 times to loosen.

http://986forum.com/forums/uploads01...1343253753.jpg

Use braker bar to gently nuge bolts free. Push gently and they will go.

http://986forum.com/forums/uploads01...1343253897.jpg

coreseller 07-25-2012 04:37 PM

Never seen or thought of the "extension through the wheel" approach, watch out for buggering up the wheel paint (pic looks like it's a bit late). I also removed the rear bumper, makes it alot easier. Do not forget to lock the cams. :cheers:

kashmir 07-25-2012 05:51 PM

Quote:

Originally Posted by coreseller (Post 299053)
Never seen or thought of the "extension through the wheel" approach, watch out for buggering up the wheel paint (pic looks like it's a bit late). I also removed the rear bumper, makes it alot easier. Do not forget to lock the cams. :cheers:

Yes new wheels are on the list of replacements

kashmir 07-26-2012 06:57 AM

Degreased car.

http://986forum.com/forums/uploads01...1343314574.jpg

kashmir 07-26-2012 07:02 AM

Polishing the muffler, may do Pedro's sport mod with heavy 1.5 inch stainless tubing.

http://986forum.com/forums/uploads01...1343314805.jpg

kashmir 07-26-2012 07:08 AM

On drivers side of car suspension carriage bent 6mm, on reassembly will use PortaPower to bent into place.

http://986forum.com/forums/uploads01...1343315222.jpg

kashmir 07-26-2012 07:21 AM

Car was damaged on the drivers side rear drive train before I got the car, I pulled and painted the lower rocker panel. New drive axle is in place so it must of been a good smack to the under carriage.

http://986forum.com/forums/uploads01...1343316054.jpg

truegearhead 07-26-2012 07:24 AM

Nice work! Keep everything very organized especially the transmission bolts. There is a lot of wrenching and even more reassembly. An organized disassembly will payoff big time. If your like me and just ripped the thing apart you might be stuck buying transmission bolts at $15 bucks a piece!

Are your wheels white by the way?

kashmir 07-26-2012 07:25 AM

Also the header flange is busted, damn it looks like new SS headers.

http://986forum.com/forums/uploads01...1343316266.jpg


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