986 Forum - The Community for Porsche Boxster & Cayman Owners

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-   Boxster General Discussions (http://986forum.com/forums/boxster-general-discussions/)
-   -   Replacing the IMS (http://986forum.com/forums/boxster-general-discussions/36483-replacing-ims.html)

kashmir 07-26-2012 07:34 AM

Quote:

Originally Posted by truegearhead (Post 299144)
Nice work! Keep everything very organized especially the transmission bolts. There is a lot of wrenching and even more reassembly. An organized disassembly will payoff big time. If your like me and just ripped the thing apart you might be stuck buying transmission bolts at $15 bucks a piece!

Part boxses are Golden.



http://986forum.com/forums/uploads01...1343316866.jpg

truegearhead 07-26-2012 07:41 AM

Quote:

Originally Posted by kashmir (Post 299145)
Also the header flange is busted, damn it looks like new SS headers.

http://986forum.com/forums/uploads01...1343316266.jpg

Just a quick FYI. Two of my header bolts broke off and ended up being an absolute nightmare and a common one. I bought every single bolt releaser there is and ended up towing the car to a machine shop. The headers are sweat though. I went with ebay units and they worked great. Lined up perfectly

kashmir 07-26-2012 07:56 AM

Quote:

Originally Posted by truegearhead (Post 299147)
Just a quick FYI. Two of my header bolts broke off and ended up being an absolute nightmare and a common one. I bought every single bolt releaser there is and ended up towing the car to a machine shop. The headers are sweat though. I went with ebay units and they worked great. Lined up perfectly

Have had a lot of experience with undoing stuck and busted bolts. I worked my way through college as car and motorcycle restorer for a private collector, my last go-round was pulling cracked full Ti bolts for a customer. When I was done you could not tell that I had done any work on the part.

kashmir 07-26-2012 08:48 AM

Missing bolt part (999-072-009-09), can't wait to see the hack-up work that has been done in the past.

http://986forum.com/forums/uploads01...1343321220.jpg

kashmir 08-08-2012 09:46 AM

http://986forum.com/forums/uploads01/0081344447898.jpg

Pulling transmission

kashmir 08-08-2012 10:04 AM

http://986forum.com/forums/uploads01/Pic41344448770.jpg
Photo; Pelican Porsche.

A; 12 mm, 12 Point Triple Square Bit. available from Pelican.

D; access though top of car, my was a 16 mm head.

H; 15 mm nut, access from behind transmission.

kashmir 08-08-2012 10:10 AM

http://986forum.com/forums/uploads01/0021344449180.jpg

Need to pull intake for transmission to clear, replace with Pedro's mod on his website.

Eric G 08-08-2012 10:11 AM

Quote:

Originally Posted by kashmir (Post 299161)
Missing bolt part (999-072-009-09), can't wait to see the hack-up work that has been done in the past.

http://986forum.com/forums/uploads01...1343321220.jpg

This is an interesting fact as I was also missing the same bolt on my 98'. Wonder if this is common.

kashmir 08-08-2012 10:13 AM

http://986forum.com/forums/uploads01/0031344449547.jpg

De-greased transmission.

kashmir 08-08-2012 10:23 AM

http://986forum.com/forums/uploads01/0151344449910.jpg

My manufactured by Yugo shift linkage is in very bad shape, going to see if I can have new ends made.

Boxster586 08-08-2012 10:23 AM

I'm inspired by what you and others on this board are capable of doing to your engines! Thanks for posting your progress and pictures.

kashmir 08-08-2012 10:29 AM

http://986forum.com/forums/uploads01/0091344450292.jpghttp://986forum.com/forums/uploads01/0101344450339.jpg

http://986forum.com/forums/uploads01/0131344450378.jpg

Getting stuff organized for tomorrow.

jcb986 08-08-2012 11:07 AM

Man, after all that hard work just looking at all the hard work...I need a couple good old cold beers. Keep em' coming...gota go and get a case or two just to cover the rest of your post. :cheers:

Homeboy981 08-09-2012 06:54 AM

WoW! Great work kashmir! I was going to suggest we do some of the work together but you are WAY TOO ORGANIZED! Not bad but I work like a "cave man" compared to laying out your tools - like a surgeon! Care to operate on an 02 S, doctor?

kashmir 08-09-2012 01:08 PM

Replaced the Porsche/Yugo shift ends with DIY ones.
 
http://986forum.com/forums/uploads01...1344546376.jpg


http://986forum.com/forums/uploads01...1344546329.jpghttp://986forum.com/forums/uploads01...1344546438.jpg

kashmir 08-14-2012 01:27 PM

http://986forum.com/forums/uploads01...1344979587.jpg

Pulling clutch.

kashmir 08-14-2012 01:32 PM

http://986forum.com/forums/uploads01...1344979719.jpg

Lock flywheel with big zip tie.

kashmir 08-14-2012 01:37 PM

http://986forum.com/forums/uploads01...1344980027.jpg

Use hand impact to help loosen bolts.

Then use breaker bar to undo bolts, then remove flywheel.

kashmir 08-14-2012 01:43 PM

http://986forum.com/forums/uploads01...1344980492.jpg

Finally to the back of engine. Nice no oil leaks.

kashmir 08-14-2012 01:50 PM

http://986forum.com/forums/uploads01...1344980893.jpg

The ims bearing cover.


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