986 Forum - The Community for Porsche Boxster & Cayman Owners

986 Forum - The Community for Porsche Boxster & Cayman Owners (http://986forum.com/forums/)
-   Boxster General Discussions (http://986forum.com/forums/boxster-general-discussions/)
-   -   Replacing the IMS (http://986forum.com/forums/boxster-general-discussions/36483-replacing-ims.html)

kashmir 08-14-2012 01:53 PM

http://986forum.com/forums/uploads01...1344981141.jpg

Have a good lunch.

kashmir 08-14-2012 01:55 PM

http://986forum.com/forums/uploads01...1344981255.jpg

Move seats forword.

Eric G 08-14-2012 01:56 PM

Looking really good. Did your flywheel pass the twist test or is it shot? I know its pricey but a good time to replace it now.

Going to be anxious to see how your bearing looks when you get it out. Take your time and triple check you have everything locked down, and for what its worth, loosen all three of your cam chain tensioners. It really does make a big deal.

Waiting to see your next installment!

kashmir 08-14-2012 01:58 PM

http://986forum.com/forums/uploads01...1344981384.jpg

Remove front engine access.

kashmir 08-14-2012 02:01 PM

Quote:

Originally Posted by Eric G (Post 301623)
Looking really good. Did your flywheel pass the twist test or is it shot? I know its pricey but a good time to replace it now.

Its shot checking prices now.

kashmir 08-14-2012 02:10 PM

http://986forum.com/forums/uploads01...1344982154.jpg

Cleaned up for the day and have gone car shopping. :dance:

kashmir 08-15-2012 12:17 PM

http://986forum.com/forums/uploads01...1345061772.jpg

Access to front of engine.

kashmir 08-15-2012 12:25 PM

http://986forum.com/forums/uploads01...1345061946.jpg

Rotate motor clockwise until tdc lines up on the main pulley.

http://986forum.com/forums/uploads01...1345062167.jpg

kashmir 08-15-2012 12:34 PM

http://986forum.com/forums/uploads01...1345062480.jpg

Split apart pulley lock so that it will clear the power top motor shroud and insert into teardrop shaped hole on pulley.


http://986forum.com/forums/uploads01...1345062682.jpg


Reattach red handle.

kashmir 08-15-2012 12:51 PM

]http://986forum.com/forums/uploads01/here1345063788.jpg


On bank one (the passenger side on USA cars) pulls the green plug on flywheel end of engine.


http://986forum.com/forums/uploads01...1345063068.jpg

kashmir 08-15-2012 01:06 PM

http://986forum.com/forums/uploads01...1345063975.jpg

If notch is pointing away from motor, according to my manual you are NOT at TDC.

http://986forum.com/forums/uploads01...1345064456.jpg

Must undo pulley lock and rotate engine clockwise 360 deg.

http://986forum.com/forums/uploads01...1345064605.jpg

http://986forum.com/forums/uploads01...1345064710.jpg

Put tool back into the teardrop hole.

kashmir 08-15-2012 01:10 PM

http://986forum.com/forums/uploads01...1345064932.jpg

Now the notch on the cam is pointing inward.

kashmir 08-15-2012 01:22 PM

http://986forum.com/forums/uploads01...1345065681.jpg

Notch is pointing inward on bank one, you are at top dead center,

kashmir 08-15-2012 01:28 PM

http://986forum.com/forums/uploads01...1345065866.jpg

http://986forum.com/forums/uploads01...1345065956.jpg

On the 5 chain engine you only have to pull the bottom green plugs

http://986forum.com/forums/uploads01...1345066092.jpg

kashmir 08-15-2012 01:36 PM

http://986forum.com/forums/uploads01...1345066282.jpg

On 5 chain motor use the sort cam lock, mine I had to notch with dremel to clear engine flange.

http://986forum.com/forums/uploads01...1345066501.jpg

Lock onto cam.

I am going to order one more cam lock for bank one.

kashmir 08-15-2012 01:41 PM

http://986forum.com/forums/uploads01...1345066755.jpg

Cut 12" flat stock, drill two holes, lock down flywheel.

http://986forum.com/forums/uploads01...1345066890.jpg

san rensho 08-15-2012 03:42 PM

Is it necessary to lock the crank at the rear of the engine if you've already pinned the crank at the front? Just wondering.

Eric G 08-15-2012 04:33 PM

It is cheap insurance that nothing moves. I did it on mine and nothing moved.

kashmir 09-13-2012 12:15 PM

http://986forum.com/forums/uploads01...1347566710.jpg

Take 32 mm socket and remove the two front chain tensioner.

http://986forum.com/forums/uploads01...1347567074.jpg

This part is were some confusion comes in. I have developt a hybrid of Pelicans Parts and LN engineering instructions.

kashmir 09-13-2012 12:18 PM

http://986forum.com/forums/uploads01...1347567434.jpg

Remove nut on bearing shaft.


All times are GMT -8. The time now is 07:17 AM.

Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website