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Old 08-14-2012, 01:53 PM   #41
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Have a good lunch.

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Old 08-14-2012, 01:55 PM   #42
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Move seats forword.
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Old 08-14-2012, 01:56 PM   #43
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Looking really good. Did your flywheel pass the twist test or is it shot? I know its pricey but a good time to replace it now.

Going to be anxious to see how your bearing looks when you get it out. Take your time and triple check you have everything locked down, and for what its worth, loosen all three of your cam chain tensioners. It really does make a big deal.

Waiting to see your next installment!
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Old 08-14-2012, 01:58 PM   #44
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Remove front engine access.
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Old 08-14-2012, 02:01 PM   #45
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Quote:
Originally Posted by Eric G View Post
Looking really good. Did your flywheel pass the twist test or is it shot? I know its pricey but a good time to replace it now.
Its shot checking prices now.
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Old 08-14-2012, 02:10 PM   #46
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Cleaned up for the day and have gone car shopping. :dance:
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Old 08-15-2012, 12:17 PM   #47
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Access to front of engine.
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Old 08-15-2012, 12:25 PM   #48
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Rotate motor clockwise until tdc lines up on the main pulley.

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Old 08-15-2012, 12:34 PM   #49
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Split apart pulley lock so that it will clear the power top motor shroud and insert into teardrop shaped hole on pulley.





Reattach red handle.
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Old 08-15-2012, 12:51 PM   #50
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On bank one (the passenger side on USA cars) pulls the green plug on flywheel end of engine.


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Old 08-15-2012, 01:06 PM   #51
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If notch is pointing away from motor, according to my manual you are NOT at TDC.



Must undo pulley lock and rotate engine clockwise 360 deg.





Put tool back into the teardrop hole.
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Old 08-15-2012, 01:10 PM   #52
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Now the notch on the cam is pointing inward.
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Old 08-15-2012, 01:22 PM   #53
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Notch is pointing inward on bank one, you are at top dead center,
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Old 08-15-2012, 01:28 PM   #54
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On the 5 chain engine you only have to pull the bottom green plugs

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Old 08-15-2012, 01:36 PM   #55
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On 5 chain motor use the sort cam lock, mine I had to notch with dremel to clear engine flange.



Lock onto cam.

I am going to order one more cam lock for bank one.
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Old 08-15-2012, 01:41 PM   #56
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Cut 12" flat stock, drill two holes, lock down flywheel.

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Old 08-15-2012, 03:42 PM   #57
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Is it necessary to lock the crank at the rear of the engine if you've already pinned the crank at the front? Just wondering.
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Old 08-15-2012, 04:33 PM   #58
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It is cheap insurance that nothing moves. I did it on mine and nothing moved.
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Old 09-13-2012, 12:15 PM   #59
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Take 32 mm socket and remove the two front chain tensioner.



This part is were some confusion comes in. I have developt a hybrid of Pelicans Parts and LN engineering instructions.
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Early 1996 / 97 Boxster, 130 k, De snorkeled, IMS, Top Speed Headers.
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Old 09-13-2012, 12:18 PM   #60
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Remove nut on bearing shaft.

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