09-22-2011, 03:35 AM
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#1
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Registered User
Join Date: Nov 2009
Location: Madison, Georgia
Posts: 1,012
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Second gear synchro has been an issue as long as I have owned my Boxster.
I have not been able to downshift from third to second for two and a half years. It has actually taught me to be a better driver. I can shift from first to second normally except for the occasional crunch. The whole thing is quite usable even in its compromised condition.
The biggest reason I have not repaired it is $3000 for rebuilt gearbox + $1500 labor + $800 IMS Retrokit + $800 new clutch
So for $6100 I can live with it just fine until the clutch needs to be replaced and then I will do it all.
__________________
2001 Boxster S 3.6L, Zeintop
"Calling upon my years of experience, I froze at the controls." - Stirling Moss
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09-22-2011, 06:49 AM
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#2
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Opposed to Subie Burble
Join Date: Mar 2007
Location: Central CT
Posts: 1,197
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Quote:
Originally Posted by landrovered
Second gear synchro has been an issue as long as I have owned my Boxster.
I have not been able to downshift from third to second for two and a half years. It has actually taught me to be a better driver. I can shift from first to second normally except for the occasional crunch. The whole thing is quite usable even in its compromised condition.
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Funny, for me it is the exact opposite. If I shift too quickly from 1-2, I might get a grind out of the box (heart drop and a wince every time), but it's pretty rare that it does happen, as I usually just force myself to take my time going from 1-2. Going from 3-2 I've never had a problem no matter how fast I try to go through the gear change.
I've never had the shifter come out of gear, the only thing I've noticed is that when coming on/off the accelerator, the shifter displays its greatest amount of movement in 2nd gear. Linkages, maybe?
__________________
-O/D
1997 Arctic Silver Boxster, 5-spd
IMSR + RMS
Robbins glass window top
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09-22-2011, 07:24 AM
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#3
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Registered User
Join Date: Aug 2011
Location: Chicago
Posts: 475
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ditto Overdrive's experience. Occasionally grind going into 2nd if I do it too quickly, or come off the clutch a smidge too soon. Otherwise no 2nd gear issues.
__________________
Some kind of happiness is measured out in miles
2003 Midnight Blue S
LN IMS Retrofit
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09-24-2011, 03:38 PM
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#4
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Registered User
Join Date: May 2011
Location: Miami florida
Posts: 1,591
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Quote:
Originally Posted by landrovered
Second gear synchro has been an issue as long as I have owned my Boxster.
I have not been able to downshift from third to second for two and a half years. It has actually taught me to be a better driver. I can shift from first to second normally except for the occasional crunch. The whole thing is quite usable even in its compromised condition.
The biggest reason I have not repaired it is $3000 for rebuilt gearbox + $1500 labor + $800 IMS Retrokit + $800 new clutch
So for $6100 I can live with it just fine until the clutch needs to be replaced and then I will do it all.
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Try double clutching. Put it in neutral from third, then let the clutch OUT. With the clutch out, give the throttle a big blip then quickly put the clutch in and downshift to second. I had Alfas which have notoriously bad synchros and i learned well. Stll catch myself doing sometimes in the Boxster.
__________________
Current car
2000 Boxster 2.7l red/black
Previous cars
1973 Opel Manta
1969(?) Fiat 850 Convertible
1979 Lancia Beta Coupe
1981 Alfa Romeo GTV 6
1985 Alfa Romeo Graduate
1985 Porsche 944
1989 Porsche 944
1981 Triumph TR7
1989 (?) Alfa Romeo Milano
1993 Saab 9000
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09-25-2011, 11:57 AM
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#5
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Registered User
Join Date: Oct 2008
Location: Canyon Lake, Texas
Posts: 801
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is this a "manual" transmission issue only? I love my Tip! ..i'd sure hate to have to drop $4k on tranny work.
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09-25-2011, 12:24 PM
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#6
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Opposed to Subie Burble
Join Date: Mar 2007
Location: Central CT
Posts: 1,197
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I think the Tips have their own set of issues unrelated to this, so don't worry, this isn't one of them. Usually things like this only happen due to the almost inevitable additional wear and tear that can happen to a manual tranny when you don't shift properly/beat on it A LOT...or when the previous owner does it and you simply inherit it in some cases.
__________________
-O/D
1997 Arctic Silver Boxster, 5-spd
IMSR + RMS
Robbins glass window top
Last edited by Overdrive; 09-25-2011 at 07:50 PM.
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09-25-2011, 06:51 PM
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#7
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Registered User
Join Date: Nov 2009
Location: Madison, Georgia
Posts: 1,012
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Quote:
Originally Posted by san rensho
Try double clutching. Put it in neutral from third, then let the clutch OUT. With the clutch out, give the throttle a big blip then quickly put the clutch in and downshift to second. I had Alfas which have notoriously bad synchros and i learned well. Stll catch myself doing sometimes in the Boxster.
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I'll give double de-clutching a whirl. I can sometimes push on the first gear gate and then come back into second and get in that way but it is not very often. The only time it is a pain is when traffic slows down and then speeds up again without getting down into first gear speeds.
__________________
2001 Boxster S 3.6L, Zeintop
"Calling upon my years of experience, I froze at the controls." - Stirling Moss
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04-20-2012, 08:00 PM
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#8
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Registered User
Join Date: Sep 2010
Location: Frisco, TX
Posts: 103
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2nd gear pop out
I had the same kind of problem with my 03 S - it would pop out, or not fully engage in 2nd gear, often when cold, but usually as a result of not really firmly pulling it completely into 2nd gear. So long as I consciously thought about it when shifting up or down into 2nd, I'd be alright, but it's get me when I was thinking about other stuff and not paying complete attention.
Anyway, I just bought and installed the GBox 2nd gear detent upgrade, and it's completely taken care of the problem. I had no way of knowing if my tranny had any kinds of serious issues, but I took a chance, and it feels perfect, and I haven't had a problem since the install. Everything seems perfect - knock on wood.
Just wanted to let you guys know...
Pat
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04-20-2012, 08:05 PM
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#9
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Registered User
Join Date: Jul 2011
Location: so cali
Posts: 302
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Quote:
Originally Posted by Stiletto Pat
I had the same kind of problem with my 03 S - it would pop out, or not fully engage in 2nd gear, often when cold, but usually as a result of not really firmly pulling it completely into 2nd gear. So long as I consciously thought about it when shifting up or down into 2nd, I'd be alright, but it's get me when I was thinking about other stuff and not paying complete attention.
Anyway, I just bought and installed the GBox 2nd gear detent upgrade, and it's completely taken care of the problem. I had no way of knowing if my tranny had any kinds of serious issues, but I took a chance, and it feels perfect, and I haven't had a problem since the install. Everything seems perfect - knock on wood.
Just wanted to let you guys know...
Pat 
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Very cool!
I was debating on getting this i hear it works very well for the 996 as well!
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04-21-2012, 09:36 AM
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#10
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Registered User
Join Date: Oct 2008
Location: O.C. CA
Posts: 3,709
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Quote:
Originally Posted by landrovered
Second gear synchro has been an issue as long as I have owned my Boxster.
I have not been able to downshift from third to second for two and a half years. It has actually taught me to be a better driver. I can shift from first to second normally except for the occasional crunch. The whole thing is quite usable even in its compromised condition.
The biggest reason I have not repaired it is $3000 for rebuilt gearbox + $1500 labor + $800 IMS Retrokit + $800 new clutch
So for $6100 I can live with it just fine until the clutch needs to be replaced and then I will do it all.
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Why would you waste $800 on a IMS bearing when you already have 1?? :dance:
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