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Old 01-21-2018, 04:21 PM   #10
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Join Date: Jun 2017
Location: Georgia
Posts: 36
Garage
Boxster rear end tear down and rework

Numbers from bering IMS Japan NSK 6204DUA17

- [x] Buttons for spoiler expansion rivet 999 507 499 40
- [x] Sway bar bushings, yes
- [x] Large clamp for inner boots - have 4 - order 2 more
- [x] Flywheel bolts
- [x] 99959169902 Speed nut for underbody support
- [x] Ims o-ring 99970739240
- [x] OETIKER 928-332-257-01-M395 34 MM CLAMP ordered from summit racing
- [x] Order BU Camera
- [x] Hood struts
- [x] Top of power steering fluid, check type first
- [x] Flange seal? Order or purchase, also thread seal
- [x] Clean and inspect flywheel
- [x] Drain remaining oil
- [x] Order 0-40
- [x] Install new filter
- [x] Clean remaining bolts/parts on bench
- [x] Clean throw out leaver and check for o-ring mentioned in forum o-ring 903 542 01
- [x] Clean back of block and engine
- [x] Clean and inspect slave cylinder
- [x] Clean and inspect shift cables
- [x] Clean, repack, clamp Axles
- [x] Replace Transmission Main seal (tool or pipe for seal?) size?
- [x] Tool for rear mail seal? 3” pvc?
- [x] Check ims o-ring
- [x] Replace gasket, or-ring and reseat IMS flange using new bolts, put flange seal on back of lock nut
- [x] Rear Main seal remove and replace
- [x] install throwout bering and check slave cylinder
- [x] Install clutch and p/p
- [x] Check drain plug on transmission
- [x] Refill transmission oil
- [ ] intall transmission
- [ ] Install slave cyl and shift linkage and backup/reverse sender
- [ ] Install heat shields
- [ ] Work exhaust clamps
- [ ] Install muffler
- [ ] Check drain plug on engine and replace washer
- [ ] Fill engine oil
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Joe K. Peachtree City GA
2001 986 Boxster S, Silver with black interior.
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