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Old 01-21-2018, 04:21 PM   #1
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Boxster rear end tear down and rework

Numbers from bering IMS Japan NSK 6204DUA17

- [x] Buttons for spoiler expansion rivet 999 507 499 40
- [x] Sway bar bushings, yes
- [x] Large clamp for inner boots - have 4 - order 2 more
- [x] Flywheel bolts
- [x] 99959169902 Speed nut for underbody support
- [x] Ims o-ring 99970739240
- [x] OETIKER 928-332-257-01-M395 34 MM CLAMP ordered from summit racing
- [x] Order BU Camera
- [x] Hood struts
- [x] Top of power steering fluid, check type first
- [x] Flange seal? Order or purchase, also thread seal
- [x] Clean and inspect flywheel
- [x] Drain remaining oil
- [x] Order 0-40
- [x] Install new filter
- [x] Clean remaining bolts/parts on bench
- [x] Clean throw out leaver and check for o-ring mentioned in forum o-ring 903 542 01
- [x] Clean back of block and engine
- [x] Clean and inspect slave cylinder
- [x] Clean and inspect shift cables
- [x] Clean, repack, clamp Axles
- [x] Replace Transmission Main seal (tool or pipe for seal?) size?
- [x] Tool for rear mail seal? 3” pvc?
- [x] Check ims o-ring
- [x] Replace gasket, or-ring and reseat IMS flange using new bolts, put flange seal on back of lock nut
- [x] Rear Main seal remove and replace
- [x] install throwout bering and check slave cylinder
- [x] Install clutch and p/p
- [x] Check drain plug on transmission
- [x] Refill transmission oil
- [ ] intall transmission
- [ ] Install slave cyl and shift linkage and backup/reverse sender
- [ ] Install heat shields
- [ ] Work exhaust clamps
- [ ] Install muffler
- [ ] Check drain plug on engine and replace washer
- [ ] Fill engine oil
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2001 986 Boxster S, Silver with black interior.
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Old 01-22-2018, 12:35 PM   #2
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Spent another hour trying to get the ignition key cylinder back into place.

I replaced the ignition switch and mistakenly thought I had to remove the cylinder :roll eyes:

The internet said it was easy

I have a feeling that I will eventually give up and tow the damn thing to a shop
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Old 01-23-2018, 11:46 AM   #3
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iPhone integration method

I have been using the Proclip iPhone mounts in my cars for years. They are designed specifically for each model year for most cars. Once in place, they stay in place and setting the phone in, is easy with one hand. But the Proclip mount options for a 986 and I think all Boxsters, were clumsy. So I bought a Din cover from eBay and attached the mount to it. I swapped out the silly CD holder. Now I have access to Siri with a push of a button. Hands free phone, texting, turn by turn directions and my iPhone music. All the while, the iPhone is on the charger.

About the Continental radio which I found in the Forum. It is inexpensive and a pretty cheap radio. Had issues with radio frequency interference when on weak FM stations. It was from my iPhone charger. One that worked fine with all my OEM car radios. Replaced the charger with a more expensive one and the interference is now gone. Another note about this Continental radio; when on the freeway with the top down, the built it phone mic in the radio works surprisingly well. Was able to carry on a conversation at freeway speed. Did not expect that.

Last edited by sfkjeld; 01-24-2018 at 11:11 AM. Reason: Forgot to mention the radio type
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Old 01-24-2018, 09:33 AM   #4
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Finished going back to my stockish colored wheels and emblem.

.
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Old 01-24-2018, 09:34 AM   #5
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Quote:
Originally Posted by JBauer View Post
Finished going back to my stockish colored wheels and emblem.

.
Looks just right.

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Old 01-24-2018, 10:58 AM   #6
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Quote:
Originally Posted by JBauer View Post
Finished going back to my stockish colored wheels and emblem.



.


Looks perfect!


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Old 01-31-2018, 06:13 AM   #7
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your car is drop dead gorgeous!
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Old 01-27-2018, 06:19 PM   #8
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Quote:
Originally Posted by sfkjeld View Post
I have been using the Proclip iPhone mounts in my cars for years. They are designed specifically for each model year for most cars. Once in place, they stay in place and setting the phone in, is easy with one hand. But the Proclip mount options for a 986 and I think all Boxsters, were clumsy. So I bought a Din cover from eBay and attached the mount to it. I swapped out the silly CD holder. Now I have access to Siri with a push of a button. Hands free phone, texting, turn by turn directions and my iPhone music. All the while, the iPhone is on the charger.

About the Continental radio which I found in the Forum. It is inexpensive and a pretty cheap radio. Had issues with radio frequency interference when on weak FM stations. It was from my iPhone charger. One that worked fine with all my OEM car radios. Replaced the charger with a more expensive one and the interference is now gone. Another note about this Continental radio; when on the freeway with the top down, the built it phone mic in the radio works surprisingly well. Was able to carry on a conversation at freeway speed. Did not expect that.
Does the Continental sound better than the stock Becker units, keeping the original speakers (unless you changed those too)?
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