09-24-2015, 02:00 PM
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#1
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Beginner
Join Date: Mar 2013
Location: Houston
Posts: 1,659
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Has anyone rebuilt their axles?
I jacked up all 4 corners to change the transmission oil (Swepco 201) and noticed the right rear outer CV boot had deposited its grease on the inside of the right rear wheel. I washed the car on Sunday including the inside of the wheels, and it wasn't there then. so I checked the other side, lo and behold, it's just starting to let its grease out too. :ah: I have some economically friendly (cheap -$34 each on clearance, shipping included) Chinese replacement axles to get me back on the road, but would like to do a quality rebuild on the originals and swap them back in.
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2003 S manual
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09-24-2015, 02:09 PM
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#2
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Registered User
Join Date: May 2013
Location: Orange County, California
Posts: 266
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I didn't exactly rebuild my axles, but the CV boots tore, and I replaced all of them. I did get the inner CV joints off, re greased, and put back. I don't think the outer CV joint is available separately.
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09-24-2015, 02:25 PM
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#3
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Registered User
Join Date: Aug 2009
Posts: 1,466
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Boot kits are available for the outside joint but the outer joint are not replaceable (they can be re-greased). You can buy inner caps, boots, bearing and clamps. In the end they are not hard to rebuild, it's harder removing them than replacing the boots and bearing. There is about $160 to $200 each in cost. You will need a clamp crimp pliers, but can use a side cutter pliers in a pinch (not recommended because they don't pull the band evenly).
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2003 Black 986. modified for Advanced level HPDE and open track days.
* 3.6L LN block, 06 heads, Carrillo H rods, IDP with 987 intake, Oil mods, LN IMS. * Spec II Clutch, 3.2L S Spec P-P FW. * D2 shocks, GT3 arms & and links, Spacers front and rear * Weight reduced, No carpet, AC deleted, Remote PS pump, PS pump deleted. Recaro Pole position seats, Brey crouse ext. 5 point harness, NHP sport exhaust
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09-24-2015, 03:22 PM
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#4
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Registered User
Join Date: Nov 2009
Location: Madison, Georgia
Posts: 1,012
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I did mine and truthfully reman units are available from Advance Autoparts for super cheap and I will simply replace them next time.
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2001 Boxster S 3.6L, Zeintop
"Calling upon my years of experience, I froze at the controls." - Stirling Moss
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09-24-2015, 05:51 PM
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#5
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Artist, 986S tinkerer
Join Date: Aug 2013
Location: Montreal, Canada
Posts: 1,821
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I replaced my inner boots and didn't do the outer ones. Duh! Now I need to do the outer ones. Aftermarket axles are cheap but I have a tip so of course they are not available.
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09-24-2015, 06:03 PM
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#6
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Yeah, I've done that.
Join Date: Aug 2014
Location: Atlanta GA
Posts: 91
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Quote:
Originally Posted by NewArt
I replaced my inner boots and didn't do the outer ones. Duh! Now I need to do the outer ones. Aftermarket axles are cheap but I have a tip so of course they are not available.
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I came here to add this comment. Saying that rebuilt axles are readily available only applies to the manual transmission cars. Those of us with Tips get to disassemble, clean, replace boots, and replace inner joints. And go through multiple rolls of paper towels in doing so. It is a messy job, no way around it.
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1999 Boxster, Tiptronic, Hard Top, Arctic Silver with Boxster Red Interior
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09-24-2015, 07:09 PM
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#7
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Registered User
Join Date: May 2013
Location: Orange County, California
Posts: 266
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I also want to add that when I regreased mine, I made the mistake of putting too much in. So it ended oozing out and flinging everywhere in the engine bay.
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09-25-2015, 04:06 PM
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#8
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Registered User
Join Date: Apr 2014
Location: Chicago
Posts: 95
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If you really need rebuilt outers, send the whole assembly to Vertex and they can rebuild both inner and outer CV joints. I have a tip tranny with a failed outer CV and for a reasonable fee, Vertex rebuilt both axles and I did not have to deal with removing old boots, cleaning grease, or any other headache associated with repairing cv joints.
The biggest challenge is removing the axles but that really is not too hard, just time consuming.
Good luck-
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