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Old 01-05-2015, 03:13 AM   #1
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Looking at the picture I don't see any drips, but you clearly have leakage. I think you are in for a clutch, likely an IMSB seal and a rear main seal. I will tell you right now the most important thing to do before messing with the IMSB is to lock the engine at zero timing before you start. Read that last sentence again! If the engine is not locked at TDC, the valve springs will try to rotate the cams when the IMSB is loose, at TDC the valve springs cannot rotate the cams. If the cams move with the IMSB loose (you don't remove it to change the IMSB seal, it ends up just being loose) you can lose valve timing and you are in a world of hurt. Skip the drama and set the engine to TDC first thing before disassembly. Installing the seals and clutch parts is simple, just lots of nuts and bolts with plenty of various torque settings and seal installation depths to pay attention to.
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Last edited by Jamesp; 01-05-2015 at 01:54 PM. Reason: grammer
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Old 02-01-2015, 12:12 AM   #2
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Pulled the transmission out and the clutch and flywheel are toast. I'll be purchasing both parts for replacement. The leak does seem to come from the IMS seal. If I remove the IMS bearing cover do I still need to be at TDC? I want to check if I have the original IMS bearing in place. The previous owner said he replaced it with a "ceramic"? type. I could never get paperwork from him supporting that statement. I don't know what the original cover should look like, I'm including photos of mine.

You can't see in the photo but there is a bead of silicon around the flange. This doesn't not look like a factory job, more like it leaked after somebody removed the cover.

Any thoughts would be greatly appreciated.

NOTE: Beater Boxster is: 2002, Base, 5 speed with approximately 85k








Quote:
Originally Posted by Jamesp View Post
Looking at the picture I don't see any drips, but you clearly have leakage. I think you are in for a clutch, likely an IMSB seal and a rear main seal. I will tell you right now the most important thing to do before messing with the IMSB is to lock the engine at zero timing before you start. Read that last sentence again! If the engine is not locked at TDC, the valve springs will try to rotate the cams when the IMSB is loose, at TDC the valve springs cannot rotate the cams. If the cams move with the IMSB loose (you don't remove it to change the IMSB seal, it ends up just being loose) you can lose valve timing and you are in a world of hurt. Skip the drama and set the engine to TDC first thing before disassembly. Installing the seals and clutch parts is simple, just lots of nuts and bolts with plenty of various torque settings and seal installation depths to pay attention to.
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Old 02-01-2015, 04:18 AM   #3
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YES before removing the cover be at TDC! Removing that cover while not at TDC is where the drama starts! Even more drama than is in this post.
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Old 02-01-2015, 04:22 AM   #4
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One more bit of TDC trivia. For those storing their cars for extended periods, set the timing to TDC to unload the valve train while in storage.
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Old 02-01-2015, 10:35 AM   #5
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Imsb

Looking at the IMSB nut it looks like a stock nut to me...meaning Porsche. With as much dirt and oil as you have I doubt a new bearing was installed. If it was done a long time ago and the bearing was ceramic it would have to be a LN bearing.
I do not think Jake ever offered a bearing with a nut like you have. He uses Torque nuts. You may want to asking him if he ever offered a nut option like the Porsche stock nut. If I had to bet I would guess the IMSB has never been changed and the clutch and fly wheel has never been off the car before. See attached
http://lnengineering.com/media/catalog/product/cache/1/small_image/504x504/9df78eab33525d08d6e5fb8d27136e95/1/0/106-08.4.JPG
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Old 02-01-2015, 12:19 PM   #6
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Not related to the oil leak but certainly a factor in avoiding a future disaster - check the free play on the DMF. There is a very specific procedure and measurement. It is often done incorrectly .Badly worn DMF= doom.Measure both 'rock' & 'rotational' play.
They normally last around 90k miles+/-
https://www.youtube.com/watch?v=uLp6nlYMssA
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Old 02-01-2015, 01:32 PM   #7
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Did you clean the RMS and IMSB areas before taking the picture? I 'd order a new RMS and release bearing as well. Was the car parked for a number of days before the 'event'?
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