01-11-2015, 07:51 AM
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#241
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Beginner
Join Date: Mar 2013
Location: Houston
Posts: 1,659
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Quote:
Originally Posted by Boxe1
So i face a big problem now ,
Any other advice ?
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If it were me, first thing I would do is slowly and carefully turn the engine clockwise to zero timing and lock it. Now you've unloaded the valve spring tension from trying to rotate the cams. Chances are good you won't lose valve timing, and you need the engine at TDC in any case. I would not remove a tensioner before rotating the engine, you want chain tension to keep from losing timing. The pickle you are in now is losing timing by rotating the engine (my engine ran at low RPM for two blocks with a failed IMSB before it was turned off and did not lose timing) or loosening the chain tension to try and center the IMSB bolt, which might allow the valve springs to rotate the cams. I have first hand knowledge that the cams can rotate in spectacular fashion due to valve spring tension (one of many mistakes I've personally made during engine re-assembly). The other thing that is going on is the IMS shaft is supported by a journal bearing at the other end, and the geometry of that bearing is none too happy with the loads currently being imparted on it. That's my 2 cents, with luck others will chime in with their respective experiences.
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2003 S manual
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01-11-2015, 08:03 AM
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#242
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Registered User
Join Date: Jan 2015
Location: Bulgaria
Posts: 6
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thanks will check the link
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01-12-2015, 02:20 AM
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#243
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Registered User
Join Date: Jan 2015
Location: Bulgaria
Posts: 6
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Quote:
Originally Posted by Jamesp
If it were me, first thing I would do is slowly and carefully turn the engine clockwise to zero timing and lock it. Now you've unloaded the valve spring tension from trying to rotate the cams. Chances are good you won't lose valve timing, and you need the engine at TDC in any case. I would not remove a tensioner before rotating the engine, you want chain tension to keep from losing timing. The pickle you are in now is losing timing by rotating the engine (my engine ran at low RPM for two blocks with a failed IMSB before it was turned off and did not lose timing) or loosening the chain tension to try and center the IMSB bolt, which might allow the valve springs to rotate the cams. I have first hand knowledge that the cams can rotate in spectacular fashion due to valve spring tension (one of many mistakes I've personally made during engine re-assembly). The other thing that is going on is the IMS shaft is supported by a journal bearing at the other end, and the geometry of that bearing is none too happy with the loads currently being imparted on it. That's my 2 cents, with luck others will chime in with their respective experiences.
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Thanks for your detailed help,
i did remove both tensioners at the back first,something made a click noise inside the engine,i think it is the cam moved because of the valve springs,still i am afraid to turn the crank to lock the engine at TDC,i removed the rubber covers of the valves and it looks like the timing is lost now
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01-12-2015, 03:53 AM
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#244
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Beginner
Join Date: Mar 2013
Location: Houston
Posts: 1,659
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I certainly understand not wanting to crash the valves into the piston by rotating to TDC with slipped timing. I saw some sage advice recommending finding a good mechanic when this happens. You might be at that point.
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2003 S manual
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01-17-2015, 09:19 PM
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#245
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Registered User
Join Date: Dec 2014
Location: Silver Springs, FL
Posts: 78
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Quote:
Originally Posted by Jake Raby
The part he is center punching is the only thing holding the oil pump drive key from falling into the IMS shaft during operation. I see these failures occur without the assistance of a center punch.
It helps to understand the anatomy of the patient before performing the surgical procedure.
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My Indy mechanic is from Germany where he was Porsche trained. He was the lead mechanic for Brumos Porsche in Jacksonville for 24 years and had his hand in every engine that was built and used there for all of those years.
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01-18-2015, 06:48 AM
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#246
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Engine Surgeon
Join Date: Aug 2008
Location: Cleveland GA USA
Posts: 2,425
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Quote:
Originally Posted by BobRickel
My Indy mechanic is from Germany where he was Porsche trained. He was the lead mechanic for Brumos Porsche in Jacksonville for 24 years and had his hand in every engine that was built and used there for all of those years.
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Has he experienced an M96 engine that failed due to the oil pump hex key falling into the IMS tube?
To fully understnd the anatomy requires cutting open components for cross sectional views.
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Jake Raby/www.flat6innovations.com
IMS Solution/ Faultless Tool Inventor
US Patent 8,992,089 &
US Patent 9,416,697
Developer of The IMS Retrofit Procedure- M96/ M97 Specialist
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01-18-2015, 06:58 AM
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#247
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Registered User
Join Date: Sep 2010
Location: Foster City CA
Posts: 1,099
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Quote:
Originally Posted by BobRickel
My Indy mechanic is from Germany where he was Porsche trained. He was the lead mechanic for Brumos Porsche in Jacksonville for 24 years and had his hand in every engine that was built and used there for all of those years.
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Experience helps, but it isn't a guarantee. For example, consider the years of experience the Porsche team had when they designed the IMS in the first place.
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01-18-2015, 03:21 PM
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#248
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Registered User
Join Date: Dec 2014
Location: Silver Springs, FL
Posts: 78
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Quote:
Originally Posted by thom4782
Experience helps, but it isn't a guarantee. For example, consider the years of experience the Porsche team had when they designed the IMS in the first place.
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Agreed. , although according to my Porsche mechanic friend there is a lot of pressure and decisions being made by bean counters. That is one of the reasons he left corporate after 24 years.
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11-29-2016, 03:33 AM
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#249
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Registered User
Join Date: Jun 2014
Location: LB, Germany
Posts: 1,507
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Quote:
Originally Posted by BobRickel
My local indy mechanic has been working on these cars for years. His fix is the EPS fix shown in this video:
He charges $1400 to do this on cars with Tiptronic, which includes all parts and includes changing out the AOS, belt, and plugs.
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Why not drilling a small hole along the groove of the allen drive? All metal debree can be removed. The IMS tube is full accessible, so you remove debree. Oil pump is also full accessible. The hole must not be that big.
The downside of the idea in general: you loose oil pressure for other engine components.
Regards, Markus
Last edited by Smallblock454; 11-29-2016 at 03:54 AM.
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11-29-2016, 04:27 AM
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#250
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Registered User
Join Date: Feb 2005
Location: It's a kind of magic.....
Posts: 6,482
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Quote:
Originally Posted by Smallblock454
Why not drilling a small hole along the groove of the allen drive? All metal debree can be removed. The IMS tube is full accessible, so you remove debree. Oil pump is also full accessible. The hole must not be that big.
The downside of the idea in general: you loose oil pressure for other engine components.
Regards, Markus
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And you flood the IMS shaft, which also may not be such a good idea.......
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“Anything really new is invented only in one’s youth. Later, one becomes more experienced, more famous – and more stupid.” - Albert Einstein
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12-17-2016, 08:25 AM
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#251
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Registered User
Join Date: Sep 2009
Location: toronto
Posts: 2,668
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Quote:
Originally Posted by Smallblock454
Why not drilling a small hole along the groove of the allen drive? All metal debree can be removed. The IMS tube is full accessible, so you remove debree. Oil pump is also full accessible. The hole must not be that big.
The downside of the idea in general: you loose oil pressure for other engine components.
Regards, Markus
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How are these roller bearing installations handling thrust loads ...if there are any. Do any have this installed? I hope oil film is not being relied upon.
Personally, I would not be at all on board with putting a groove down the length of my oil pump hex drive. A centre hole may work if you are a gambling man. That section looks too small to begin with an now one has introduced notch sensitivity that is off the scale for torsion.....imho
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986 00S
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12-17-2016, 09:51 AM
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#252
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Registered User
Join Date: May 2014
Location: S.California
Posts: 2,029
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Quote:
Originally Posted by bobclive
Can a blanking plate be fitted before inserting the new IMS bearing. this would stop oil getting into IMS shaft and stop air pressure into bearing from inside shaft, just a thought.
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Yes, a good idea -"The Solution" uses one. IIRC it is the only IMSB to do so.
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12-17-2016, 10:49 AM
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#253
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Registered User
Join Date: Feb 2005
Location: It's a kind of magic.....
Posts: 6,482
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Quote:
Originally Posted by Gelbster
Yes, a good idea -"The Solution" uses one. IIRC it is the only IMSB to do so.
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That is because it is part of the patents for the Solution.
__________________
“Anything really new is invented only in one’s youth. Later, one becomes more experienced, more famous – and more stupid.” - Albert Einstein
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09-26-2024, 09:39 AM
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#254
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Motorist & Coffee Drinker
Join Date: Jul 2014
Location: Oklahoma
Posts: 3,840
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Bump.
Lots of interesting discussion in this thread and I thought it would be worth bumping to the top. I'm looking for a thread where either Jake, Wayne, or Charles said that the Pelican Parts IMS Bearing retrofit was supplied by LN Engineering at Wayne's request for an affordable option. (Basically it's the same as the factory single row bearing, but has an improved bolt and comes with new seals.) I think it cost about $160 when I bought one. $399 now.
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I am not an attorney, mechanic, or member of the clergy. Following any advice given in my posts is done at your own peril.
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09-26-2024, 11:01 AM
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#255
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Registered User
Join Date: May 2014
Location: S.California
Posts: 2,029
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Did you mean this ?
https://lnengineering.com/pel-ims-1-pelican-parts-intermediate-shaft-bearing-update-kit.html
The budget IMS (LN) bearing is now the RND bearing..Suggest you forget the Pelican bearing .The cost increase for using a much better bearing is insignificant in the overall cost of thIMS replacement job + all the wise "while you are in there" work.
https://rndengines.com/roller-bearing-ims-retrofit-kit/
My Pelican bearing fitted by P.O. worked O.K. but he failed to remove all the circulated debris from the original IMS failure. Result was the need to rebuild the entire engine.
So whatever bearing you use, the results can be compromised by lack of due diligence .This is often dismissed as excessive. For example the "Solution" fitting Instructions are 33 pages long and the pre-qualification Instructions are 11 pages.
So skill.,specific specialized tools,diligence and strict observance of Instructions is probably more important than just bearing design ?
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09-26-2024, 11:19 AM
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#256
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Motorist & Coffee Drinker
Join Date: Jul 2014
Location: Oklahoma
Posts: 3,840
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Quote:
Originally Posted by Gelbster
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Yes, that's the one that I had intended. The old link I had for it is re-directed here now where it shows the $399 price: https://www.pelicanparts.com/catalog/shopcart/986M/POR_986M_UPG996_pg2.htm
I wasn't recommending it, but trying to remember some history on this forum to add to a discussion on another forum.
Personally, I like two retrofit options for the single row bearing; Single Row Pro which I have installed and IMS Solution which I may install when I replace the clutch on my '04.
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I am not an attorney, mechanic, or member of the clergy. Following any advice given in my posts is done at your own peril.
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09-26-2024, 09:05 PM
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#257
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Registered User
Join Date: May 2023
Location: Oakland, CA
Posts: 199
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When I was looking at IMS options the other day I noticed the same thing. On the LN website I still see the cheaper one, but on Pelican’s site they rebranded it Rennline and jacked up the price. They both use the exact same picture too.
I like some Rennline stuff, but others seem like a cash grab.
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2001 Boxster S | Triple Black | Stock 17s | Bilstein PSS9s | BAD Shifter | 6x40w Cabrio Amp | 986.2 muffler
"Sixty percent of the time, it works every time!"
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