05-21-2013, 03:20 PM
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#21
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Registered User
Join Date: Oct 2008
Location: O.C. CA
Posts: 3,709
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Quote:
Originally Posted by Johnny Danger
I've done more research than anything else. But, the only possibilities that I've been able to come up with are Lucas Fabrication, M&K Exhaust and Fabspeed. It seems like Fabspeed's pipe diameters won't work for me.
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Might be worth a trip up to FarnbacherLoyles (sp??) in CT
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05-21-2013, 03:26 PM
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#22
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Registered User
Join Date: Nov 2006
Location: In the garage...
Posts: 1,733
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Quote:
Originally Posted by BYprodriver
Might be worth a trip up to FarnbacherLoyles (sp??) in CT
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Not likely as Greg Loles shut things down a few years back and instead got (or is getting) into the car license plate making business...
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05-21-2013, 03:56 PM
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#23
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Registered User
Join Date: Nov 2008
Location: Massachusetts
Posts: 4,810
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Quote:
Originally Posted by BYprodriver
Might be worth a trip up to FarnbacherLoyles (sp??) in CT
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Not only did FL go out of business, the president of the company got indicted !
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05-21-2013, 03:57 PM
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#24
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Registered User
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Location: Massachusetts
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Quote:
Originally Posted by Burg Boxster
Not likely as Greg Loles shut things down a few years back and instead got (or is getting) into the car license plate making business...

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Double ditto on that !
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05-21-2013, 04:25 PM
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#25
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Join Date: Oct 2008
Location: O.C. CA
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Oh, didn't hear that over here on the left coast!
Did you right coast guys hear Gemballa CA U.S. shut down?
JD I would look into some Coast Fab mufflers & maybe SS tubing bends to get you started & find someone close to you to assemble everything.
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05-21-2013, 04:39 PM
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#26
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Registered User
Join Date: Oct 2009
Location: atlanta
Posts: 57
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Here is the exhaust I built for my Boxster that I will be racing in ITR with SCCA. It will not fit with a 6spd trans. Right now it has a megaphone on it. I am pretty sure it will not pass sound so I am ordering a muffler for.

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Blake Meredith
Flat 6 Innovations Engine Shop Foreman
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05-21-2013, 05:07 PM
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#27
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Registered User
Join Date: Nov 2006
Location: In the garage...
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Quote:
Originally Posted by BYprodriver
Oh, didn't hear that over here on the left coast!
Did you right coast guys hear Gemballa CA U.S. shut down?
JD I would look into some Coast Fab mufflers & maybe SS tubing bends to get you started & find someone close to you to assemble everything.
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Not just US. Similar story... except Uwe was laundering not embezzling $ (well maybe both) and he was found shot to death in South Africa(? IIRC). Great stuff until then though...
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05-21-2013, 05:31 PM
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#28
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Registered User
Join Date: Nov 2008
Location: Massachusetts
Posts: 4,810
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Quote:
Originally Posted by BYprodriver
Oh, didn't hear that over here on the left coast!
Did you right coast guys hear Gemballa CA U.S. shut down?
JD I would look into some Coast Fab mufflers & maybe SS tubing bends to get you started & find someone close to you to assemble everything.
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Coast is another manufacturer of high quality, light weight exhaust components. But, who's going to build the exhaust ? Furthermore, who has the knowledge and experience to design the optimal system ?
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05-21-2013, 05:38 PM
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#29
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Registered User
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Location: Massachusetts
Posts: 4,810
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Burns Stainless Steel mufflers are quite nice as well.
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05-21-2013, 06:16 PM
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#30
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Registered User
Join Date: Dec 2006
Location: shoreham, ny
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This is what I'm using right now. Loud but sweet.
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996 3.4 engine with 2.7 986 5speed transmission
Ebay Headers, Fabspeed high flow cats, JIC Cross, IPD Plenum, H&R Coilovers, B&M Short Shifter, AEM Uego Gauge Type Analog, Apexi S-AFC Select, 987 air box, Litronics, 2000 Tails and side markers, painted center console, 18" 987 S-Wheels, GT3 Front bumper with splitter.
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05-21-2013, 06:29 PM
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#31
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02 box s
Join Date: Sep 2011
Location: alabama
Posts: 226
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What about precision chassis works? Kcpaz obviously knows his way around a 986 and iirc he built spec exhausts a while back. Couldn't hurt to give him a call. Surely cheaper than fvd fabbing it.
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05-21-2013, 06:50 PM
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#32
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Registered User
Join Date: Nov 2008
Location: Massachusetts
Posts: 4,810
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Quote:
Originally Posted by sgt brad
What about precision chassis works? Kcpaz obviously knows his way around a 986 and iirc he built spec exhausts a while back. Couldn't hurt to give him a call. Surely cheaper than fvd fabbing it.
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I spoke with PCW awhile back about their exhaust. It's a nice system, but it's primarily designed for boxster spec racing. Therefore, a completely different exhaust would have to be fab'd in order for it to fit a 986 S; especially for a "street" application. And, it's right up there in price also. But, here's another option. This is race system that was designed and developed by M&M Exhaust for FVD. It's currently being run in World Challenge Caymans Series..
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05-22-2013, 09:20 AM
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#33
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Registered User
Join Date: Oct 2008
Location: O.C. CA
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Quote:
Originally Posted by Johnny Danger
Burns Stainless Steel mufflers are quite nice as well.
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I have talked to Jack Burns about doing what you want to do, apparently they are incapable of doing a project like this in house.
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05-22-2013, 10:19 AM
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#34
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Registered User
Join Date: Nov 2008
Location: Massachusetts
Posts: 4,810
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Quote:
Originally Posted by BYprodriver
I have talked to Jack Burns about doing what you want to do, apparently they are incapable of doing a project like this in house.
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Ditto. They don't fabricate in-house. But, they have some beautiful hardware !
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Last edited by Johnny Danger; 05-22-2013 at 10:52 AM.
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05-22-2013, 11:47 AM
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#35
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02 box s
Join Date: Sep 2011
Location: alabama
Posts: 226
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that cayman system looks very nice. fwiw i am running catless headers and bypass pipes with b&b muffler. it is loud when on the gas, but not bad while cruising. my wife and i just returned from a trip to the georgia mountains and she had no complaints after almost 6 hours in the car. point being, they aren't too loud as long as there is a decent muffler in place.
Quote:
Originally Posted by Johnny Danger
I spoke with PCW awhile back about their exhaust. It's a nice system, but it's primarily designed for boxster spec racing. Therefore, a completely different exhaust would have to be fab'd in order for it to fit a 986 S; especially for a "street" application. And, it's right up there in price also. But, here's another option. This is race system that was designed and developed by M&M Exhaust for FVD. It's currently being run in World Challenge Caymans Series..
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05-22-2013, 03:43 PM
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#36
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Registered User
Join Date: Apr 2006
Location: Tejas/NorCal
Posts: 201
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M&M did a custom large tube full exhaust system for FL's Cayman GTR. List price on the build sheet shows $5900.00. See if they still have the jigs for that and don't look back!
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2001 Lapis Blue Boxster S Tip (stock), 2001 Guards Red Boxster 5-speed (not very stock)
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05-22-2013, 05:16 PM
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#37
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Registered User
Join Date: Nov 2008
Location: Massachusetts
Posts: 4,810
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Quote:
Originally Posted by tightbox
M&M did a custom large tube full exhaust system for FL's Cayman GTR. List price on the build sheet shows $5900.00. See if they still have the jigs for that and don't look back!
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Who is FL ?
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05-22-2013, 05:35 PM
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#38
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Registered User
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Location: Massachusetts
Posts: 4,810
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Quote:
Originally Posted by JAAY
This is what I'm using right now. Loud but sweet.

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Jaay,
Your exhaust is very similar to my 9ff catback. Similarly, my exhaust strikes a nice balance between every day drivability and aggressive when you get on it. I'm just ready for something that's much more ripp'in at this point.
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05-23-2013, 07:11 AM
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#39
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Registered User
Join Date: Apr 2006
Location: Tejas/NorCal
Posts: 201
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__________________
2001 Lapis Blue Boxster S Tip (stock), 2001 Guards Red Boxster 5-speed (not very stock)
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05-23-2013, 08:44 AM
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#40
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Registered User
Join Date: Apr 2008
Location: Southern New jersey
Posts: 1,054
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Johnny, I may be over-simplifying, but if your chief goal is loader, just have replacement mufflers welded in to your existing system. They could even be made flanged to facilitate future changes. It sounds like you already have a well-engineered system, a muffler change won't require a new design.
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