Go Back   986 Forum - The Community for Porsche Boxster & Cayman Owners > Porsche Boxster & Cayman Forums > Performance and Technical Chat

Post Reply
 
LinkBack Thread Tools Display Modes
Old 04-04-2011, 05:52 PM   #1
Registered User
 
Join Date: Mar 2011
Location: DeLand, FL
Posts: 48
LN Engineering IMS Retrofit. First one, Many to go.

Hi guys,

This is my first thread here. I'm a serious 914 guy who owns a Porsche shop near Daytona Beach.

We just purchased a 2002 986 for my wife. Along with the "new" 986 comes the need to complete an IMS bearing replacement.

Here's an overview of my experience today.


This is the victim, I mean patient:

Attached Images
 
Series9 is offline   Reply With Quote
Old 04-04-2011, 05:54 PM   #2
Registered User
 
Join Date: Mar 2011
Location: DeLand, FL
Posts: 48
Assume the position........the service position.
Attached Images
 
Series9 is offline   Reply With Quote
Old 04-04-2011, 05:58 PM   #3
Registered User
 
Join Date: Mar 2011
Location: DeLand, FL
Posts: 48
Under the car. Diagonals out, engine tray out:
Attached Images
 
Series9 is offline   Reply With Quote
Old 04-04-2011, 05:59 PM   #4
Registered User
 
Join Date: Mar 2011
Location: DeLand, FL
Posts: 48
Muffler and other cross-members out:
Attached Images
 
Series9 is offline   Reply With Quote
Old 04-04-2011, 06:01 PM   #5
Registered User
 
Join Date: Mar 2011
Location: DeLand, FL
Posts: 48
Tranny out:
Attached Images
 
Series9 is offline   Reply With Quote
Old 04-04-2011, 06:09 PM   #6
Registered User
 
Join Date: Mar 2011
Location: DeLand, FL
Posts: 48
Here's how I supported the engine.

3x3, .125" steel square tube on top of a couple of folded towels.

There is a chain around the tube with two 1100#-rated caribeners hooked to the rear lift-hoop. The nylon strap is a secondary safety.

This worked fine. I'll use it again:
Attached Images
 
Series9 is offline   Reply With Quote
Old 04-04-2011, 06:12 PM   #7
Registered User
 
Join Date: Mar 2011
Location: DeLand, FL
Posts: 48
Here's the cam lock in place. Sorry, it's not a great picture. I forgot the crankshaft lock picture.
Attached Images
 
Series9 is offline   Reply With Quote
Old 04-04-2011, 06:15 PM   #8
Registered User
 
Join Date: Mar 2011
Location: DeLand, FL
Posts: 48
IMS puller on the factory bearing.

It came out pretty easily, once it started moving...
Attached Images
 
Series9 is offline   Reply With Quote
Old 04-04-2011, 06:18 PM   #9
Registered User
 
Join Date: Mar 2011
Location: DeLand, FL
Posts: 48
I thought I took more pictures, but I guess not.

Here's the new bearing in place.


The new clutch arrives tomorrow. The plan is to drive it away in the afternoon.

Stand by.
Attached Images
 

Last edited by Series9; 04-04-2011 at 06:51 PM.
Series9 is offline   Reply With Quote
Old 04-04-2011, 06:24 PM   #10
Registered User
 
tonycarreon's Avatar
 
Join Date: May 2009
Location: Frederick, MD
Posts: 1,396
how's the old bearing look?
__________________
"Speed has never killed anyone, suddenly becoming stationary... that's what gets you."
tonycarreon is offline   Reply With Quote
Old 04-04-2011, 06:29 PM   #11
Registered User
 
Join Date: Mar 2007
Location: Ohio
Posts: 1,999
Very informative...thanks for the posts (and welcome aboard!). Good idea with that 3x3 steel piece for supporting the engine, BTW.
Frodo is offline   Reply With Quote
Old 04-04-2011, 06:36 PM   #12
Registered User
 
tnoice's Avatar
 
Join Date: Nov 2008
Location: Champaign, IL
Posts: 355
Great write up! Looking forward to see more of the project!
__________________
Lov'n my boxster!

2013 Lexus IS350awd
2007 Toyota FJ Cruiser
2004 Porsche Boxster S
tnoice is offline   Reply With Quote
Old 04-04-2011, 06:44 PM   #13
Registered User
 
Jaxonalden's Avatar
 
Join Date: Mar 2008
Location: Oklahoma City
Posts: 1,209
Garage
Yea, good write-up. The swap out seems pretty straight forward, looks like you're going to save yourself a couple thousand dollars by doing it yourself. Any plans this weekend?
__________________
Sadly on the outside looking in.
"Drive it like the Doctor ordered"
Jaxonalden is offline   Reply With Quote
Old 04-04-2011, 06:45 PM   #14
Registered User
 
Join Date: Mar 2011
Location: DeLand, FL
Posts: 48
Quote:
Originally Posted by tonycarreon
how's the old bearing look?

The old bearing appeared to be in very good condition, but the IMS was filled with oil, so......
Series9 is offline   Reply With Quote
Old 04-04-2011, 06:48 PM   #15
Carnut
 
AndyA6's Avatar
 
Join Date: May 2010
Location: Utah
Posts: 775
Thanks for posting!!! And that is a nice 914 in the first pic, more info?
__________________
'14 Boxster
AndyA6 is offline   Reply With Quote
Old 04-04-2011, 07:12 PM   #16
Registered User
 
Join Date: Mar 2011
Location: DeLand, FL
Posts: 48
Quote:
Originally Posted by AndyA6
Thanks for posting!!! And that is a nice 914 in the first pic, more info?

Here is more about me and what I do:

http://www.914world.com/bbs2/index.php?showtopic=98446

http://www.clubnarp.com and find "start of a beautiful build" in the Tavern section.

http://914rs.com is my website.
Series9 is offline   Reply With Quote
Old 04-04-2011, 07:16 PM   #17
Registered User
 
Join Date: Mar 2011
Location: DeLand, FL
Posts: 48
Quote:
Originally Posted by Jaxonalden
Yea, good write-up. The swap out seems pretty straight forward, looks like you're going to save yourself a couple thousand dollars by doing it yourself. Any plans this weekend?

It's my wife's car and I own a Porsche shop. The IMS bearing, tools and clutch kit just look like a $1000 charge to the business account to me.

:ah:
Series9 is offline   Reply With Quote
Old 04-04-2011, 07:43 PM   #18
Registered User
 
nieuwhzn's Avatar
 
Join Date: Nov 2010
Location: Long Island, NY
Posts: 296
Garage
Wow, you make it look so easy!
nieuwhzn is offline   Reply With Quote
Old 04-05-2011, 05:51 AM   #19
Registered User
 
Join Date: Mar 2011
Location: DeLand, FL
Posts: 48
Someone let me know if advertising like this is inappropriate here.


I've decided to offer this service for manual-transmission 986s for $1999, flat rate. That rate includes the LNE bearing.

The Tiptronic will probably me more, but I'll need to do one first. The first one will be $1999 and I'll adjust from there.

996s will also be on the list for $1999 to start.

Clutch and RMS will be extra.

Let me know what you think.
Series9 is offline   Reply With Quote
Old 04-05-2011, 09:07 AM   #20
Registered User
 
Join Date: Mar 2011
Location: DeLand, FL
Posts: 48
Well, I got the clutch in UPS, but they fumbled the box with the flywheel bolts.

All stop.


Here are pictures of the cam timing verification.

Pull the crankshaft lock out, rotate the engine 720 degrees and reinsert the lock.
Attached Images
 

Series9 is offline   Reply With Quote
Post Reply



Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -8. The time now is 03:48 AM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2024 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page