02-27-2011, 11:47 AM
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#1
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Registered User
Join Date: Feb 2005
Location: It's a kind of magic.....
Posts: 6,617
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Three words: Don’t do it.
These engines have enough longevity problems, particularly the 2.5L, without taking them under pressure from a blower.
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“Anything really new is invented only in one’s youth. Later, one becomes more experienced, more famous – and more stupid.” - Albert Einstein
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02-27-2011, 04:42 PM
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#2
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Registered User
Join Date: Nov 2008
Location: Massachusetts
Posts: 4,810
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I would wait until the 4th of July to start it up !
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Don't worry … I've got the microfilm.
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02-27-2011, 05:29 PM
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#3
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Registered User
Join Date: Mar 2006
Location: Orlando, FL
Posts: 998
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A few past threads on the subject you might find useful:
Supercharger Installation! > Supercharger Installation!
1998 2.5L Boxster FORCED INDUCTION? > 1998 2.5L Boxster FORCED INDUCTION?
IA Forced Induction Friday Sale! > IA Forced Induction Friday Sale!
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kabel
Orlando - 99 BMW M Coupe (autocross toy), '11 Mazdaspeed 3 (dog hauler), '99 10AE Miata (the new daily driver)
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02-28-2011, 08:47 AM
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#4
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Registered User
Join Date: Sep 2004
Location: Atlanta
Posts: 1,820
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your car will run fine /w the supercharger. the car can handle the 4.5psi boost fairly well in the 2.5L. just do NOT go to a smaller SC pulley; overboost WILL kill the motor. also, get the car ALL the way up to operating temp before you drop the hammer.
that having been said:
1. Install; PDF Instructions (anything & everything)
#can't help you there
2. Tuning/ECU; Necessary? Price? Can I drive without it? How much better with it? Pros & Cons? Where to buy? (Evolution Motorsports, CA preffered; VF Engineering, GIAC USA, GMG)
#the car can actually adapt to the supercharger fairly well.
3. Flash Program; Available? Price? Where to buy?
#see #2 above
4. Injectors; Pros & Cons upgrading, required/necessary. Price? Part #s or Models? Where to buy?
#not necessary. the injectors on the 2.5L are the EXACT same part as those in the 3.4L carrera. plenty of flow.
5. Maintainance; SC Oil Changes? Replacement Belts/Parts?
#i'd go w/ the manufacturer's recommendations
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02-28-2011, 11:20 AM
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#5
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Registered User
Join Date: Dec 2006
Location: shoreham, ny
Posts: 1,619
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You need to get the car tuned. Period
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996 3.4 engine with 2.7 986 5speed transmission
Ebay Headers, Fabspeed high flow cats, JIC Cross, IPD Plenum, H&R Coilovers, B&M Short Shifter, AEM Uego Gauge Type Analog, Apexi S-AFC Select, 987 air box, Litronics, 2000 Tails and side markers, painted center console, 18" 987 S-Wheels, GT3 Front bumper with splitter.
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02-28-2011, 11:22 AM
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#6
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Registered User
Join Date: Dec 2006
Location: shoreham, ny
Posts: 1,619
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You need to get the car tuned. Period. The car will try and adapt. Been there done that. Hole in a piston was the end result.
__________________
996 3.4 engine with 2.7 986 5speed transmission
Ebay Headers, Fabspeed high flow cats, JIC Cross, IPD Plenum, H&R Coilovers, B&M Short Shifter, AEM Uego Gauge Type Analog, Apexi S-AFC Select, 987 air box, Litronics, 2000 Tails and side markers, painted center console, 18" 987 S-Wheels, GT3 Front bumper with splitter.
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03-01-2011, 12:55 PM
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#7
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Certified Boxster Addict
Join Date: Nov 2010
Location: Los Angeles
Posts: 7,669
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My limited understanding of the fuel injection system is that it will detect the add'l intake air from the super charger immediately upon startup and begin to adjust the injector and engine timing to balance the inputs from the MAF and the O2 sensors. Additionally, I thought that it took about 10 mins of running for the Motronics to "learn" and store an updated map in the ECU.
If you experienced a hole in a piston, this seems to imply an extreme detonation (knocking) condition which shouldn't normally happen with knock sensor and O2 feedback into the ECU. However, it seems like it might happen when running with a new supercharger (more air) with the stock injector maps (same fuel) which could create a super-lean mixture and thus, create an extreme detonation condition.
Based on this, it would seem most prudent to start with a proven and tested ECU map that is customized for your supercharger and the 2.5L engine. This way the ECU injector and ignition timing will be very close to optimal from the start and the risk of detonation and engine damage would be reasonably low.
However, if you don't want to do this or can't, then it would seem prudent to start up the engine with the SC installed and drive it gingerly (less than 2,500 RPM with minimal load) for about 20-30 mins to let the engine warm up and once warm, allow time for the ECU to adjust the mixture/timing for low speed operation with the new supercharger. Seems like the worst thing to do would be to jump on the gas hard at this point or the engine might instantly go very lean, knock severely, and possibly damage something (which could all happen in just one hard run up to the redline).
Then stop and let the engine cool to ambient temp (it doesn't have to be cold) and then repeat while driving around at low and medium engine RPM's and loads (up to 3,500) for about 20 mins to let the ECU re-map to mid-level operation.
And repeat once again for higher RPM operation (5,000 rpm). Then one might want to attempt a run up to near redline (6,000 rpm).
Of course, you would have to re-perform this learning sequence again anytime that the battery was disconnected (which clears the learned ECU maps).
I cannot say that this procedure is proven but it makes sense based on my understanding of the Motronic fuel injection system. I welcome any thoughts or inputs where I may have missed something or got it wrong.
__________________
1999 996 C2 - sold - bought back - sold for more
1997 Spec Boxster BSR #254
1979 911 SC
POC Licensed DE/TT Instructor
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03-01-2011, 03:35 PM
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#8
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Porscheectomy
Join Date: Mar 2006
Location: Seattle Area
Posts: 3,011
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The big issue with forced induction and the DME isn't air flow, as has been noted, the computer compensates by itself. It's ignition timing. The mixture is more volitile at forced induction pressure. The DME isn't programmed to compensate if it's set up for a NA engine. It can only react to the knock sensor, which is reactive, not predictive, and probably has limited abilities there. That's why you want a correctly programmed DME.
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