Go Back   986 Forum - The Community for Porsche Boxster & Cayman Owners > Porsche Boxster & Cayman Forums > Performance and Technical Chat

 
 
LinkBack Thread Tools Display Modes
Prev Previous Post   Next Post Next
Old 08-05-2009, 07:46 PM   #15
Engine Surgeon
 
Join Date: Aug 2008
Location: Cleveland GA USA
Posts: 2,425
I'll clarify tomorrow exactly what we have found with James' car...

The lifters were not stuck in place.. The hydraulic tappets had frozen, which is absolutely typical at any mileage more than 50K... In this case 20 of the 24 lifters had failed.

We caught his IMS early enough that it could be saved, it partially came apart during the extraction process..

Just because you don't have a CEL doesn't mean you don't have internal wear... The CEL illuminates once a problem of significance occurs.. They call them "idiot lights" for a reason.

If it illuminates, you have waited too long..

I heard James' car fire up twice and after it idled for 30 seconds I knew where to look... That was before listening to it with the scope...

I have documented most every aspect of the repair and if its OK with James I'll post it all here... A true 60K service means opening up the cam covers, inspecting lifters, changing vario cam chain tensioner pads, pulling the sump pan and inspecting for a clogged oil pick up tube or torn oil control windows..

We learned these things by tearing these engines down over and over again and seeing the same trends at the same mileages...

As always we did a pre evaluation on the dyno and tomorrow after we finish the work we'll evaluate it for a true before and after set of comparatives.. Then I'll put 200 test miles on it personally and send it back home...

REALIZE that stuck lifters and worn tensioner pads may not be catastrophic failures alone but they can compound to create a poor running, low power engine that can have valve timing issues that can cost you big.. Its all about preventative maintenance and having someone work on the engine that knows their inherent issues and where to look for them..

BTW- James' 4-6 cylinder bank was 4 degrees retarded on it's cam timing.. at tear down...

Its not my intent to scare anyone, just to give solid information based on real world experience from direct experience with this engine.

I have yet to see a single engine come in for tear down or intervention that didn't have at least 2 malfunctioning lifters... The replacements we have developed won't have these issues again as their internal valving has been altered. That should show up on his dyno graph, it does wonders for my full blown updated performance engines..

James has ben great to work with... Thanks james for sending us your Boxster..

Last edited by Jake Raby; 08-05-2009 at 07:58 PM.
Jake Raby is offline   Reply With Quote
 



Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -8. The time now is 07:19 PM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page