05-22-2014, 06:52 AM
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#81
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On the slippery slope
Join Date: Mar 2014
Location: Austin and Palm Springs
Posts: 3,797
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Quote:
Originally Posted by aneal000
Just for fun... my garage and my project.

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This may be a dumb question, but how did you drive the car on those ramps?
Is that a wheel chock built in?
__________________
2004 Boxster S 6 speed - DRL relay hack, Polaris AutoTop DIY
2004 996 Targa Tip
Instructor - San Diego region
2014 Porsche Performance Driving School
2020 BMW X3, 2013 Ram 1500, 2016 Cmax, 2004 F-150 "Big Red"
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05-22-2014, 07:12 AM
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#82
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Registered User
Join Date: Nov 2009
Location: Winnipeg MB
Posts: 2,485
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Good eye! Must have lifted the car with the floor jack and placed the ramps under the wheels, or he has another set of ramps that were under the rears and then replaced with the axle stands.
I see no way to have driven the car on to a single pair of reversed stands like that.
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'99 black 986
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05-22-2014, 07:30 AM
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#83
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Registered User
Join Date: Dec 2012
Location: FL
Posts: 4,144
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My son's Miata is too low in the front to get the jack under, so we lift from the side jacking point, then put ramps under the wheels just like this.
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05-22-2014, 12:48 PM
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#84
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Registered User
Join Date: May 2014
Location: Lake St. Louis, MO
Posts: 92
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Quote:
Originally Posted by JayG
This may be a dumb question, but how did you drive the car on those ramps?
Is that a wheel chock built in?
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No, not at all, and actually, if you get going fast enough...
No wait, that's another picture! Yes, I just used a floor jack to lift the front of the car and stuck them under the wheels. I had to put them in backwards like that because the floor jack was in the way if I tried to put them in reversed. The wheel chock is not built in, just sitting there as an extra preventative measure. I don't think it can roll forward, but I don't want it to either!
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05-22-2014, 12:55 PM
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#85
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Registered User
Join Date: May 2014
Location: Lake St. Louis, MO
Posts: 92
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Sulking. My parts showed up, but I had to place another NDA order with pelican to get the new cam brakes and cam chain. Should be here tomorrow afternoon. So here's another pic of the garage...
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05-22-2014, 01:06 PM
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#86
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Registered User
Join Date: May 2014
Location: Lake St. Louis, MO
Posts: 92
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Plan for the night is to put the oil pan back on with 5900, new spark plugs and tubes on cyl 4-6. Put that side of the car back together. Put the new spring on and get everything cleaned up and ready to assemble. Still sulking so here is one last pic...
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05-22-2014, 01:33 PM
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#87
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Registered User
Join Date: Jul 2012
Location: Boston
Posts: 28
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looks like you got off easy, so far
I hope it goes back together without a hitch!
keep us posted
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05-22-2014, 03:53 PM
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#88
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Registered Boxster abuser
Join Date: Oct 2011
Location: socal
Posts: 1,014
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Quote:
Originally Posted by aneal000
So before removing the spring I did a leak down test while trying to physically pull up on the valve. Success. It stopped leaking and appeared to seat well and passed the leak down test. Now to figure out how to get the spring compressor on the broken spring. ???
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Great deal!
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05-23-2014, 05:45 AM
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#89
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Registered User
Join Date: May 2014
Location: Lake St. Louis, MO
Posts: 92
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Latest update: New spring installed - that was a PITA to do in the car. With spring on, cylinder passed another leak down test with flying colors. Put the oil pan back on - practice making a nice bead with the 5900. Installed the oil filter and new magnetic drain plug. Replaced 4-6 spark plug tubes and spark plugs, reinstalled coil packs and buttoned up that side of the car. Reinstalled the carrier for the lifters and went through and gave the head one more good cleaning to remove old gasket/rtv. I think I have the car put back together about as far as I can go. FedEx should have my new cam brakes and chain to me today and the plan is to finish motor assembly, set timing and button everything up tonight with the possibility of starting it tomorrow! Fingers crossed!
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05-23-2014, 06:16 AM
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#90
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Beginner
Join Date: Mar 2013
Location: Houston
Posts: 1,659
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Outstanding. Are you replacing the Variocam pads on both sides?
__________________
2003 S manual
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05-23-2014, 12:30 PM
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#91
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Registered User
Join Date: May 2014
Location: Lake St. Louis, MO
Posts: 92
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Quote:
Originally Posted by Jamesp
Outstanding. Are you replacing the Variocam pads on both sides?
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Not today. 1st goal is to get it running. I suspect after knowing what the worn ones look like it'll eat away at me until I do. The good news is I now have the tools and knowledge to tackle this project and it could probably be done in an evening or two or on a saturday.
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05-25-2014, 08:50 AM
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#92
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Registered User
Join Date: May 2014
Location: Lake St. Louis, MO
Posts: 92
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Boxster project update: on the reassembly I about gave myself a heart attack. One of the last things to do was put the camshaft end covers (those little green plugs) into the motor. I'm pushing the aft (sorry, boating term) one in place and can't access it with a hammer to tap it in so I'm using my thumb and it pushes all the way through into the motor. After some extreme concern, fear and freaking out I was actually able to fish it out through the scavenger oil pump hole. That was a scary 30 minutes of my life. So after triple checking everything I'm ready to fire it up. It starts and runs really smooth for a couple of minutes. Then develops a rough idle again. But nothing like before. Not knowing how it's supposed to idle I take it up the street and the check engine light comes in. Back to the garage... Check codes, misfire in cylinder 6... Wait, I was dealing with cylinder 3. That's good. And I was getting that code before I ever started this project. Could it be something as simple as a coil pack? Odd that it would go out at the same time, but ok. So I swap #5 & #6 coils, clear the codes and try again. Check engine light back on. Now a misfire in cyl 5. I'm so happy! Found one in stock at the dealer and everything is now perfect! Drove it around for a bit and actually ran into the previous owner at a stoplight on my madien voyage. Hit the gas station first to put some fresh (non three year old) gas in. Got a compliment on a beautiful car at the gas station. Then packed for a weekend at the lake and set off on a two hour road trip with the top down.
So, sincerely, I would like to thank everyone who helped point me along the way. This was an awesome and fun project. And very rewarding!
Last edited by aneal000; 05-25-2014 at 08:54 AM.
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05-25-2014, 08:52 AM
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#93
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Registered Boxster abuser
Join Date: Oct 2011
Location: socal
Posts: 1,014
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:dance:
Congratulations
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05-25-2014, 09:14 AM
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#94
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Registered User
Join Date: Oct 2012
Location: Wake Forest, NC
Posts: 867
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Totally awesome. Congrats!!!
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2000 Boxster S, 6 speed, Sport Package, Litronics, LED tail lights, LNE IMS-B, OBC, Skybreaker wind deflector, Arctic Silver/Graphite Grey
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05-25-2014, 09:27 AM
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#95
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Registered User
Join Date: Nov 2009
Location: Winnipeg MB
Posts: 2,485
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I love a happy ending.
__________________
'99 black 986
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05-25-2014, 10:08 AM
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#96
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recycledsixtie
Join Date: Nov 2011
Location: Edmonton Canada
Posts: 824
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Impressive and great perseverance.  G.
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05-25-2014, 10:29 AM
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#97
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Registered User
Join Date: Jun 2012
Location: Bedford, TX
Posts: 2,739
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Sincerely impressed! Enjoy the rest of the weekend
__________________
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2001 Boxster S Lapis Blue
TS Cat Bypass Pipes and exhaust
iPad Mini Dash Install
DEPO Tail Lights
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05-25-2014, 03:53 PM
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#98
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Damn Yankee
Join Date: Mar 2013
Location: Dallas
Posts: 1,117
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Great news!
I've been following this thread since the beginning, and I am supremely impressed with your efforts, determination, and positive attitude throughout.
You are indeed a Boxster stud!
Just sayin'..............
TO
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05-25-2014, 04:50 PM
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#99
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Registered User
Join Date: Nov 2013
Location: Seattle
Posts: 274
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THAT IS AWESOME!!!! Way to go!! I really enjoyed this thread. Thanks for sharing.
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Current: 981 Cayman
Former: '02 BS and '08 C
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05-25-2014, 06:11 PM
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#100
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Registered User
Join Date: Sep 2008
Location: Florida
Posts: 2,498
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Very happy ending! Congrats and enjoy!
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