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Originally Posted by Tool Pants
The male connector is secured to the headlight mounting plate with a yellow clip, and once in a while that clip breaks. The male connector needs to securely mate to the female connector on the back of the headlight when you shove the headlight in and lock it, or some of the bulbs will not work. That is because the male connector gets pushed away if the clip is broken.
Check to see f the clip is broken. Compare how tight the connector is on one side with the other.
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So in fact it's moving. Can you get the clip separately? And oh, what I learned for the price of $40: Don't touch the corner reflector while pulling the unit... It WILL break :-(
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