04-23-2025, 04:02 PM
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#1
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Registered User
Join Date: Jan 2019
Location: PA
Posts: 1,726
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I found this at Grainger for $5.67! 1 Meter long! You can cut it to whatever size you want. Just taper off the cut end on your new grinder to grind off the damaged part of the thread so you can get a nut on it. Or you can run a nut in from the factory cut end and out the end that you cut to chase the threads.
https://www.grainger.com/product/Fully-Threaded-Rod-M5x0-8-38DK86
And the sell left-hand nuts for $1.61 for a bag of 50.
https://www.grainger.com/product/Hex-Nut-M5-0-80-Thread-22YK31
There's a Grainger in Portland, if it's not far from you. They don't stock it, so you'll have to get it shipped to you or the store for pickup.
P.S. I got the IMSB tool back, thank you.
__________________
2002 Boxster Base - Arctic Silver - Tiptronic
2010 Subaru Forester
1980 Ford C-8000 Custom Cab Emergency-One Fire Truck
__________________
"I never lose. I either win or I learn." -Nelson Mandela
Last edited by piper6909; 04-23-2025 at 04:32 PM.
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04-23-2025, 04:44 PM
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#2
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Registered User
Join Date: Apr 2023
Location: Oregon
Posts: 545
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Quote:
Originally Posted by piper6909
P.S. I got the IMSB tool back, thank you.
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You're very welcome, Al. Be sure to open the box.
__________________
2000 986 base
Arctic Silver/black
2.7 liter
5-speed manual
Last edited by LoneWolfGal; 04-23-2025 at 05:02 PM.
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04-23-2025, 04:59 PM
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#3
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Registered User
Join Date: Apr 2023
Location: Oregon
Posts: 545
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Quote:
Originally Posted by piper6909
I found this at Grainger for $5.67! 1 Meter long! You can cut it to whatever size you want. Just taper off the cut end on your new grinder to grind off the damaged part of the thread so you can get a nut on it. Or you can run a nut in from the factory cut end and out the end that you cut to chase the threads.
https://www.grainger.com/product/Fully-Threaded-Rod-M5x0-8-38DK86
And the sell left-hand nuts for $1.61 for a bag of 50.
https://www.grainger.com/product/Hex-Nut-M5-0-80-Thread-22YK31
There's a Grainger in Portland, if it's not far from you. They don't stock it, so you'll have to get it shipped to you or the store for pickup.
P.S. I got the IMSB tool back, thank you.
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Good sleuthing, Al. Alas, I ordered the tool from FunAhead, and it will be here in three days. But I don't see why the rod from Grainger wouldn't do the job after a some modifying. I definitely would have tried it, but I'm feeling the press of time — the folks who own the place I'm renting are putting it up for sale, so I have to finish this engine and get it in the car.
__________________
2000 986 base
Arctic Silver/black
2.7 liter
5-speed manual
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04-23-2025, 05:20 PM
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#4
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Registered User
Join Date: Jan 2019
Location: PA
Posts: 1,726
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Quote:
Originally Posted by LoneWolfGal
Good sleuthing, Al. Alas, I ordered the tool from FunAhead, and it will be here in three days. But I don't see why the rod from Grainger wouldn't do the job after a some modifying. I definitely would have tried it, but I'm feeling the press of time — the folks who own the place I'm renting are putting it up for sale, so I have to finish this engine and get it in the car.
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Understood. Maybe you can post the length of the tool once you get it. It could help someone who wants to make their own. We already know the diameter and thread pitch. I'm guessing 10 to 13CM or 4-5 inches will do the trick.
__________________
2002 Boxster Base - Arctic Silver - Tiptronic
2010 Subaru Forester
1980 Ford C-8000 Custom Cab Emergency-One Fire Truck
__________________
"I never lose. I either win or I learn." -Nelson Mandela
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04-23-2025, 06:41 PM
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#5
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Registered User
Join Date: Apr 2023
Location: Oregon
Posts: 545
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Quote:
Originally Posted by piper6909
Understood. Maybe you can post the length of the tool once you get it. It could help someone who wants to make their own. We already know the diameter and thread pitch. I'm guessing 10 to 13CM or 4-5 inches will do the trick.
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I would be surprised if Grant hasn't already fabricated one. How about it, Grant?
__________________
2000 986 base
Arctic Silver/black
2.7 liter
5-speed manual
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04-23-2025, 09:21 PM
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#6
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Registered User
Join Date: Sep 2018
Location: Laval QC
Posts: 860
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Quote:
Originally Posted by LoneWolfGal
I would be surprised if Grant hasn't already fabricated one. How about it, Grant?
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Have you been spying on me? Actually, on the first engine I did I was rather naughty, I just used a tap to change the threaded hole to take a standard right-hand SAE bolt, see post #9 here,
https://986forum.com/forums/performance-technical-chat/80969-going-through-my-original-engine.html
I then thought about using a smaller bolt that would pass through the threaded hole, with nuts at both ends to accomplish the same thing.
Finally I bought a left-hand die and and some bronze rod and made a couple of tools. It was not easy and not one of my great tool making moments... I thought I had documented it somewhere but can't find it.
It is also possible to use a clamp to compress the tensioner, which I tried the first time round, but the clamp tends to slip off the tangs.
__________________
Grant
Arctic Silver 2000 Boxster S - bought with a broken engine, back on the road with the engine replaced
Green 2000 Boxster 5-speed and 1978 928 auto
1987 924S 5-speed (Sold) - Blue 2000 Boxster 5 spd (Sold)
Last edited by elgyqc; 04-23-2025 at 09:27 PM.
Reason: clarification
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04-24-2025, 09:41 AM
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#7
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Registered User
Join Date: Apr 2023
Location: Oregon
Posts: 545
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Quote:
Originally Posted by elgyqc
Have you been spying on me? Actually, on the first engine I did I was rather naughty, I just used a tap to change the threaded hole to take a standard right-hand SAE bolt, see post #9 here,
https://986forum.com/forums/performance-technical-chat/80969-going-through-my-original-engine.html
I then thought about using a smaller bolt that would pass through the threaded hole, with nuts at both ends to accomplish the same thing.
Finally I bought a left-hand die and and some bronze rod and made a couple of tools. It was not easy and not one of my great tool making moments... I thought I had documented it somewhere but can't find it.
It is also possible to use a clamp to compress the tensioner, which I tried the first time round, but the clamp tends to slip off the tangs.
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I watched the video in which you mentioned you had retapped the tensioner to convert it to right-hand threads. That probably wouldn't occur to me, but as always I admired your ingenuity. I showed a couple videos in which you made some tools to a metal fabricator I know and he said, "Give that guy a metal lathe and other equipment and there's probably nothing he couldn't make."
__________________
2000 986 base
Arctic Silver/black
2.7 liter
5-speed manual
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