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Old 06-08-2016, 04:29 PM   #1
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Alternator woes

Hey all, I rarely post, but I visit often. I'm hoping I can get some insight on installing my alternator. I've finally fit it in and I installed the lower bolt loosely, but I can't for the life of me get the pulley bolt in and sitting in its spot. It just sits off a bit. Any tips would be appreciated; I've also tried installing the pulley bolt in first and having it sit properly, but then the lower right bolt won't go in! It doesn't line up. 2003 boxster s by the way. Thanks

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Old 06-08-2016, 05:40 PM   #2
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I'll look at mine tomorrow. It has to fit back in just right, and there's a special procedure to putting that bottom bolt on with a spacer that will get pulled into place as its tightened. Loaned out my 101 book but my Bently manual has that procedure too. Not easy fit but it does fit.
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Old 06-08-2016, 05:43 PM   #3
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It helps to put a little lube on the mounting bracket where the alternator attaches. Use a large Philips Screw Driver to align and pry into place.
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Old 06-08-2016, 05:58 PM   #4
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ToNip above is spot on. You real magic to it (really).
You just have to hold your mouth right.
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Old 06-10-2016, 05:58 PM   #5
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Thanks guys, I haven't had a chance to play with it cause I worked late but will continue to try to get it bolted back up
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Old 06-12-2016, 02:26 PM   #6
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Well I got it back in and all bolted it up
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Old 06-12-2016, 07:22 PM   #7
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Great! While the belt is off, check the WP for any slack or play. Check pulleys and tensioner too. Install an under drive pulley.

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