Front wheel bearing on a '01S

[insite]

i looked at my car in the air yesterday; my coilovers don't block access to the ABS stator. sorry for the misinormation early on!

[Frodo]

Okay, if anybody's still keeping track of this, my progress:



Got the hub pushed out, breaking up the bearing in the process. Doesn't look too bad, but I haven't looked too closely yet. (Hopefully it IS the source of my noise!)



As another member here (JFP) once remarked, by the time you get to the point where you can use the SIR, you're a connection or two away from having the whole wheel bearing carrier off...at which point, you could remove it and take it to a machine shop to do the pressings. However, like I said before, I wanted to be able to do everything in my very own garage. So far, the SIR is working like a charm. It's so agreeable to be able to use a tool that does exactly what it's designed to do, with not a lot of effort, without having to jury-rig anything.

I ended up uncoupling the bolts of the control arms (diagonal and transverse). (I figured out why Insite recommended loosening the bolt that holds the two together, at the middle of the transverse BEFORE removing the bolt that holds the transverse to the subframe: Once the subframe bolt is removed, you can no longer crank on the bolt in the middle (and it's on pretty tight), because the whole thing moves around too much. Are those (the ends of both parts of the control arm) going to be a bear to get back into place in the subframe?? Guess I'll find out...

I've noticed in some of the DIY write-ups recommendations against reusing some of the bolts in reassembling certain suspension components. By kid calls BS, but I was curious what some people here thought. For those of you who have taken apart suspension, brake calipers, etc, have you re-used all the nuts and bolts? If not, which specific ones should one use new ones on? Wouldn't slapping a little Loctite on accomplish the desired result?

[Frodo]

For anyone who's used the SIR tool (or anyone who just happens to know), is this the correct set-up for pushing the bearing out? That's a 14" breaker bar and I'm pretty much putting my whole weight (175 lb) on it to get it to turn even a little. Should it be that tough?

[JFP in PA]

Looks right.......



Assuming you have lubed the theaded sections of the tool, it should require some effort to get it started, then release and come out. Normally, I would use an impact wrench to get it moving.

[JFP in PA]

I was checking back on your post to see how you made out when I noticed something in your second picture; is that exactly how the tool is set up when you encountered the resistance? Reason I ask is that I just notice the center bolt in your pic is protruding out quite a bit (the large silver thrust wash is not in contact with the tool’s cup face as it is in my photo and the one below). If that is the case, something is not set correctly and you should disassemble the tool and reset it so that the thrust washer is up against the tool when you start to tighten it; that may help with your issue…….

[Frodo]

Too late...the task is accomplished and (probably) the damage is done. I noticed when I set it up: the piece you referred to (they call it the "Support Disc #5") would slide past the threads of the big bolt, but then butted up against a narrow lip that was the beginning of the thread-less shaft. That's why, in the second pic of my last post, you can see like 1 1/2" of shaft between the narrow support disc (black) and the thrust bearing (silver colored).

I cranked the hell out of the thing (adding a piece of pipe into the mix---making my breaker bar 2' long or better. Leverage is a wonderful and dangerous thing, ain't it? ). It turned, but only with A LOT of effort. I kept stopping, removing the crescent wrench (the stopper, on the inside bolt head), looking for progress on bearing movement, oddly never really seeing any. I hadn't gotten far before I realized that it was the 1 1/2" gap that was compressing, the bearing itself not moving a whit. At that point I realized something was not right but figured I was more or less committed---any damage done to the support disc was done, and wasn't going to get any worse by my continued effort. AND, once that 1 1/2" gap disappeared altogether and the support disc contacted the thrust bearing, something else had to start moving, presumably the bearing. That proved to be true, and ultimately the bearing came out cleanly.

Now, however, I have the support disc semi-permanently wedged onto the bolt against the thrust bearing:



It IS tight. I might be able to carefully beat it out with a hammer (buffered with a block of wood), but may just leave it for now until it becomes apparent I even need to get it off. As far as I can tell, I may in fact not need to do that, may still be able to use the tool as is. But I definitely could be wrong about that...time will tell. (My peanut brain can't think that far ahead!)

In all honesty, I don't know what went wrong. The support disc was oriented right, because it had a thin lip that fit nicely into the next piece (the wide spacer sleeve). It just seemed like the hole in the center was not quite as big as it should have been.

Oh well, onto the next step...

[Frodo]

BTW, JFP, I have to tell you: While I was cranking on the thing, working up a sweat, my son shows up in his Celica, wanting to appropriate some garage space next to the Boxster so he can adjust his end links or some such thing. (We’re constantly stealing tools away from each other.) Anyway, he sees what I’m doing, working my a$$ off, and comments “You really need to put the impact wrench on that, Dad.” I told him I was NOT going to do that, that the instructions with the SIR state categorically that “Positively DO NOT USE POWER OR IMPACT TOOLS,” that it will invalidate the warranty, etc, etc. (He doesn’t read instructions, wouldn’t follow them if he did.)

This continues for awhile, his impact wrench comments directed at me as I’m drippin’ sweat everywhere as I crank. You know, stuff like, “Dad, a real man would put down that breaker bar and go for the impact wrench.” On and on, me stickin’ to my guns, him raggin’ on me about my pig-headedness.

Anyway, so awhile later I was re-reading your post about my set up. I had previously seen the “Looks right” part, but had missed the second part (below your photo) in which you had to go valid his argument with your “Normally, I would use an impact wrench to get it moving.” I was the good loser, however, and did show him your recommendation…

I take it you’ve never broken a SIR tool this way??