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Old 02-02-2018, 06:33 PM   #95
78F350
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Join Date: Jul 2014
Location: Oklahoma
Posts: 3,814
Garage
Exhaust-ing...
Next, replace the muffler. The old muffler was still ½ full (or ½ empty) of oily water. Working in a small puddle under the car, on my back with the sun in my eyes and oily goo on my gloves, I removed the last few nuts and bolts. I tried to pull the muffler out. It would not fit between the bumper and rear of the transmission. Rocked it, rolled it, tipped it, it was not coming out. The rear bumper cover would have to come off.
To remove the rear bumper, the spoiler has to be raised to get access to screws. There is a switch on the fuse panel to raise the spoiler, but it didn't work. I ohmed out the switch and connector. They were good. Next, I looked at the relay in the trunk. I had originally thought that the (rear) trunk electronics didn't get flooded. I was wrong. Opening the relay, I saw rust. I replaced all the relays. Still no spoiler movement. Must be a problem in the mechanism itself. ...Okay, the bumper was not going to come off that day. Instead, I'd bolt the original exhaust back together.
Where did I put those nuts and bolts? I like to put nuts, bolts, and small parts in zip lock bags as I remove them. I label the bags with a marker, so I know where they all came from. The “Exhaust” baggie was nowhere to be found.
Stop. Walk away. Wife makes lunch.
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