Go Back   986 Forum - The Community for Porsche Boxster & Cayman Owners > Porsche Boxster & Cayman Forums > Performance and Technical Chat

Post Reply
 
LinkBack Thread Tools Display Modes
Old 09-10-2008, 09:02 AM   #1
Registered User
 
Join Date: Jul 2004
Location: Houston, Texas
Posts: 7,243
Quote:
Originally Posted by insite
i am having some issues with wierd bounciness on the street. i decided to run some calculations to figure out why. turns out i'm having some issues with harmonic amplitudes due to the combination of spring rates i chose.
Um, I have matched my spring rates to yours. Should I use the ones that came with the set instead or what?

My control arms will be in next week and I need to get this all sorted out before I send the car to the mechanic or I'll be in for a lot of extra time and costs to get it right.

Thanks for all your help here and experimenting in advance of my installation, by the way!
RandallNeighbour is offline   Reply With Quote
Old 09-10-2008, 10:34 AM   #2
Registered User
 
Join Date: May 2005
Location: S Florida
Posts: 30
insite,

Thanks for posting the pdf's showing the procedure from start to finish. I know that it was a lot of work to put together and I just wanted you to know how much I appreciate your effort.

I did note that the strut is not adjustable for ride height independent of the spring perch like you thought in your original comparative analysis. Is this something that is just not available on the 986? It does not seem that any coilover systems offer this. Would the absence of this feature lead you to go for a different brand (ie the PSS9) if you were doing it again?
Boxsterund914 is offline   Reply With Quote
Old 09-10-2008, 11:18 AM   #3
Registered User
 
Join Date: Sep 2004
Location: Atlanta
Posts: 1,820
Quote:
Originally Posted by Boxsterund914
Thanks for posting the pdf's showing the procedure from start to finish. I know that it was a lot of work to put together and I just wanted you to know how much I appreciate your effort.
no problem! thanks for the feedback.


Quote:
Originally Posted by Boxsterund914
I did note that the strut is not adjustable for ride height independent of the spring perch like you thought in your original comparative analysis. Is this something that is just not available on the 986? It does not seem that any coilover systems offer this. Would the absence of this feature lead you to go for a different brand (ie the PSS9) if you were doing it again?
it is not available on the 986. the strut receptacle on the wheel knuckles isn't large enough to accomodate the required sleeve to allow this feature. this ommission alone would NOT be sufficient to cause me to seek out a different brand (since nobody has them).
__________________
insite
'99 Boxster
3.4L Conversion

http://i156.photobucket.com/albums/t...1/KMTGPR-1.jpg
insite is offline   Reply With Quote
Old 09-10-2008, 11:16 AM   #4
Registered User
 
Join Date: Sep 2004
Location: Atlanta
Posts: 1,820
Post

Quote:
Originally Posted by RandallNeighbour
Um, I have matched my spring rates to yours. Should I use the ones that came with the set instead or what?
did you get the 400/500 setup, or the 300/400 setup? i thought you traded out your rear springs for 7kg.

i'll try to explain the harmonic issue i'm talking about. when we design suspension for a car, one of the first things we do is to choose the natural frequency of the suspension. this is the rate that, if undamped, the car would bounce up and down at. higher natural frequencies make the car respond faster while lower natural frequencies make the car respond slower (and they make it more comforable).

the natural frequencies for road cars tend to be in the .5 - 1.3Hz range. street / track cars and some formula cars tend to be in the 1.3 - 2.0 range. high downforce formula cars are over 2.0. these frequencies are determined by the spring rate.

we actually want to choose slightly DIFFERENT frequencies for the front and rear axles. the reason for this has to do with how the car reacts over bumps. if the frequencies are the same, the rear of the car is at maximum height when the front of the car is at minimum height. this excessive pitch / dive is felt as bounciness at lower speeds. ideally, we want the rear frequency to be about 10% - 20% higher than the front.

the frequency is based on the motion ratio of the suspension (this is the distance the wheel travels compared with the distance the shock compresses in the y direction), the SPRUNG mass, and the spring rate. for our cars, the motion ratio is about 1.43. if i assume a 3000lb car with 100lb unsprung mass per front corner and 115lb unsprung mass per rear corner, then the sprung mass at each front corner is about 600lb and each rear corner is 680lb. the springs i received are 7.0mm/kg (392 lb / in) up front and 8.7 mm/kg (486 lb/in) in back.

this works out to a frequency of 1.76 up front and 1.85 in back. this is a difference of only 5%. the car would ride much better on the street if this were greater than 10%.

FYI, the stock KSport frequencies are 1.53 and 1.88; this is a 23% difference and is too great.

the softer spring rates i recommended (5.3 / 7.0) would work out to 1.53 and 1.66, an 8% difference.

usually this problem isn't so tough to overcome; the rear biased nature of our car means we have to compromise: the best spring rates for balance (under/oversteer) aren't necessarily the best for ride quality

if one uses the 5.3kg stock KSport front springs, they'd want a rear spring rate between 403 lb (7.2kg/mm) and 440 lb (7.9kg/mm) for a 'flat' ride.

if one were to use the 9.0kg rear springs (mine showed up as 8.7 rather than 9.0), they'd want a front spring rate between 322 lb (5.8 kg/mm) and 360 lb (6.4 kg/mm).
__________________
insite
'99 Boxster
3.4L Conversion

http://i156.photobucket.com/albums/t...1/KMTGPR-1.jpg
insite is offline   Reply With Quote
Old 09-10-2008, 11:27 AM   #5
Registered User
 
Join Date: Jul 2004
Location: Houston, Texas
Posts: 7,243
Quote:
Originally Posted by insite
did you get the 400/500 setup, or the 300/400 setup? i thought you traded out your rear springs for 7kg.
You are correct. It's been just long enough for me to forget these details. I have the 5.3's in the front and the 7.0's in the rear. I take it you don't think I'll experience that bounciness you're experiencing on the street?

I'd love to avert having this upon my first drive after installation.
RandallNeighbour is offline   Reply With Quote
Old 09-10-2008, 11:33 AM   #6
Registered User
 
Join Date: Sep 2004
Location: Atlanta
Posts: 1,820
Quote:
Originally Posted by RandallNeighbour
You are correct. It's been just long enough for me to forget these details. I have the 5.3's in the front and the 7.0's in the rear. I take it you don't think I'll experience that bounciness you're experiencing on the street?

I'd love to avert having this upon my first drive after installation.

it's hard to say whether you'll feel it or not. you're at an 8.2% differential with those spring rates. ideally, you'd want a slightly stiffer rear or a slightly softer front. if you want to be positive these harmonic issues won't affect you, trade your rear springs for something in the 7.5 mm/kg region.
__________________
insite
'99 Boxster
3.4L Conversion

http://i156.photobucket.com/albums/t...1/KMTGPR-1.jpg
insite is offline   Reply With Quote
Old 09-10-2008, 11:45 AM   #7
Registered User
 
Join Date: Jul 2004
Location: Houston, Texas
Posts: 7,243
I just checked the box and my paperwork. The ones they sent me to replace the 9kgs are 7.2kg. As it stands, my setup will be:

Front: 10.5-205 (stamped on the springs) = 5.3kg
Rear: 11-180 (stamped on the springs) = 7.2kg

I also read through all the PDF's you posted for the install while eating my lunch at my desk. Very, very helpful. Thanks so much!
RandallNeighbour is offline   Reply With Quote
Old 09-10-2008, 12:56 PM   #8
Registered User
 
Join Date: Sep 2004
Location: Atlanta
Posts: 1,820
Quote:
Originally Posted by RandallNeighbour
I just checked the box and my paperwork. The ones they sent me to replace the 9kgs are 7.2kg. As it stands, my setup will be:

Front: 10.5-205 (stamped on the springs) = 5.3kg
Rear: 11-180 (stamped on the springs) = 7.2kg

I also read through all the PDF's you posted for the install while eating my lunch at my desk. Very, very helpful. Thanks so much!

are the 11-180's 7.2? they told me 7.0....

anyway, your rear frequency should be 9.7% higher than front. this is borderline; it's your call.
__________________
insite
'99 Boxster
3.4L Conversion

http://i156.photobucket.com/albums/t...1/KMTGPR-1.jpg
insite is offline   Reply With Quote
Old 09-10-2008, 01:17 PM   #9
Registered User
 
Join Date: Jul 2004
Location: Houston, Texas
Posts: 7,243
I asked him to double check his calculations and he said it was 7.2kg.
RandallNeighbour is offline   Reply With Quote
Post Reply


Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -8. The time now is 11:32 AM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2026, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page