986 Forum - The Community for Porsche Boxster & Cayman Owners

986 Forum - The Community for Porsche Boxster & Cayman Owners (http://986forum.com/forums/)
-   Boxster General Discussions (http://986forum.com/forums/boxster-general-discussions/)
-   -   Swapping engines (http://986forum.com/forums/boxster-general-discussions/86311-swapping-engines.html)

LoneWolfGal 10-23-2024 10:16 AM

Quote:

Originally Posted by Starter986 (Post 663783)
I'm curious... and correct me if I'm wrong... but...

Are you considering putting in the OEM bearing... and isn't that the part (OEM) that is subject to failure?

No, I'm not, and yes, it is. I'm probably going to cough up $999 for LN's ceramic-hybrid bearing, which is supposed to be a significant improvement over the OEM steel bearing, although LN has a $100 coupon available to purchasers of their Retrofit bearings, so I can get it for $899.

Quote:

As an aside... is Sunset ripping people off? The unsuspecting ones?
You be the judge. LN's price for their IMS Solution: $1899. Sunset Porsche Parts' price for LN's IMS Solution: $4412.82

LoneWolfGal 10-23-2024 10:26 AM

Again, when I contacted Sunset, the response came from Porsche Beaverton. However, I've since learned that Sunset is based in Florida, so I'm confused about the relationship. It was my understanding that Porsche offers its own ceramic-hybrid bearing after I read this at LN's site:

"Porsche chose to release their own IMS bearing replacement kit using a sealed 6204 ceramic hybrid ball bearing, with 52100 steel races and sintered silicon nitride balls. This came a full decade after LN Engineering publicly released its first IMS Retrofit kit, using the same ceramic hybrid ball bearing technology Porsche eventually chose to utilize with their own bearing replacement."

Sunset is reputed to sell OEM parts, so that's why I contacted then about the alleged OEM ceramic-hybrid bearing.

Perhaps JFP can shed some light.

LoneWolfGal 10-23-2024 10:27 AM

Quote:

Originally Posted by elgyqc (Post 663780)

Grant, I understand you installed one of these after removing its seals, correct?

JFP in PA 10-23-2024 12:01 PM

Quote:

Originally Posted by LoneWolfGal (Post 663790)
Again, when I contacted Sunset, the response came from Porsche Beaverton. However, I've since learned that Sunset is based in Florida, so I'm confused about the relationship. It was my understanding that Porsche offers its own ceramic-hybrid bearing after I read this at LN's site:

"Porsche chose to release their own IMS bearing replacement kit using a sealed 6204 ceramic hybrid ball bearing, with 52100 steel races and sintered silicon nitride balls. This came a full decade after LN Engineering publicly released its first IMS Retrofit kit, using the same ceramic hybrid ball bearing technology Porsche eventually chose to utilize with their own bearing replacement."

Sunset is reputed to sell OEM parts, so that's why I contacted then about the alleged OEM ceramic-hybrid bearing.

Perhaps JFP can shed some light.

First of all, you are confusing Sunset Porsche (Beaverton OR) with Suncoast Porsche (Sarasota FL), which are two entirely different businesses.

Originally, Porsche only offered a replacement all steel IMS bearing and shaft assembly that replicated what the car left the factory with, and which was frightfully expensive and no better than what you had to begin with and required complete disassembly of the engine to replace it. When that didn't sell, and some of the dealers started screaming, or simply ignoring PCNA edict that you cannot change the bearing only and some went as far as using the LN products and procedures without the factory's permission, Porsche parts went to the ceramic hybrid bearing that LN was having made to their specifications, resulting in the Porsche NA parts system having to pay a fee to obtain the bearing, which was added to the usual nosebleed markup you find in their parts system. So much like the plethora of VW and Audi parts that are interchangeable and way cheaper than those that come in the Porsche box, Porsche started offering what they saw as the best alternative to the factory parts, but at ridiculous prices.

So, after belittling and denying the R&D development of a former helicopter mechanic working out of a converted chicken coop in the woods of GA, and a very creative machinist with a small machine shop in IL, the almighty elves in the Black Forest came to realize that they both had the optimum IMS bearing fix procedures and parts, now making the elves customers of these two guys. Pure automotive karma............

LoneWolfGal 10-23-2024 12:40 PM

This might be a naive question, but I have yet to come across an answer: Since double-row bearings are much more reliable than their single-row counterparts, can a single-row bearing and spacer be replaced with a double-row bearing?

JFP in PA 10-23-2024 12:48 PM

Quote:

Originally Posted by LoneWolfGal (Post 663793)
This might be a naive question, but I have yet to come across an answer: Since double-row bearings are much more reliable than their single-row counterparts, can a single-row bearing and spacer be replaced with a double-row bearing?

No, not with the factory width dual row as the two IMS shafts were different and required different size bearings. LN does have a dual row hybrid replacement for the factory single row which uses offset ball placements to keep the overall size the same as the single row so it will fit the shaft correctly. This LN product does require some specialized tooling for the installation however.

LoneWolfGal 10-23-2024 01:14 PM

Quote:

Originally Posted by JFP in PA (Post 663792)
First of all, you are confusing Sunset Porsche (Beaverton OR) with Suncoast Porsche (Sarasota FL), which are two entirely different businesses.

D'OH! Well, at least I got the "Sun" part right. Thanks for the clarification about the bearings.

LoneWolfGal 10-23-2024 01:16 PM

Quote:

Originally Posted by JFP in PA (Post 663794)
This LN product does require some specialized tooling for the installation however.

Double D'OH!

JFP in PA 10-23-2024 01:41 PM

Quote:

Originally Posted by LoneWolfGal (Post 663797)
Double D'OH!

The tool required for this bearing is called the Faultless Installation Tool, which in reality is simply the best installation tooling for any type of IMS retrofit; but because of the unique design of the dual row LN replacement for the factory single row, it is the ONLY tool that will correctly install it without doing any damage. I literally got rid of my original IMS installation tooling after the Faultless came out, it is simply that good a tool and we use it on everything. LN rents them.

JFP in PA 10-23-2024 01:43 PM

https://lnengineering.com/media/cata...s-retrofit.jpg

https://youtu.be/f3DPE3epPtQ

Gilles 10-23-2024 02:08 PM

Quote:

Originally Posted by JFP in PA (Post 663798)

The tool required for this bearing is called the Faultless Installation Tool, LN rents them.

JFP, these are great news for the people that would be using the installation tool only once, because the tool looks pricey..

PS: Can't wait to see the pictures that LoneWolfGal will post of her complete and successful journey :-)
.

JFP in PA 10-23-2024 02:21 PM

Quote:

Originally Posted by Gilles (Post 663800)
JFP, these are great news for the people that would be using the installation tool only once, because the tool looks pricey..

PS: Can't wait to see the pictures that LoneWolfGal will post of her complete and successful journey :-)
.

They are not cheap, the basic tool is nearly $800, but like Porsche's beautiful RMS tooling, this was designed for the professional market and why LN rents them; the average DIYer would never buy one.

jrj3rd 10-23-2024 03:35 PM

Quote:

Originally Posted by LoneWolfGal (Post 663789)
No, I"m not, and yes, it is. I'm probably going to cough up $999 for LN's ceramic-hybrid bearing, which is supposed to be a significant improvement over the OEM steel bearing, although LN has a $100 coupon available to purchasers of their Retrofit bearings, so I can get it for $899.

Go to Ebay and make them the $1700 offer for the Solution. If you are willing to lay out $900 for just a bearing bite the bullet and get a permanent solution. Remember the $900 bearing is a 60K mile part and then calls for replacement. You stated earlier this is a keeper car..... Cry once.

elgyqc 10-23-2024 04:23 PM

Quote:

Originally Posted by LoneWolfGal (Post 663791)
Grant, I understand you installed one of these after removing its seals, correct?

Yes. One only removes the outer (rear) seal. This resolves one of the problems with the original bearing... the seal leaking enough to wash the grease out of the bearing but not enough to allow oil back in. Fuller explanations are available elsewhere.

piper6909 10-23-2024 04:33 PM

Quote:

Originally Posted by jrj3rd (Post 663806)
Go to Ebay and make them the $1700 offer for the Solution. If you are willing to lay out $900 for just a bearing bite the bullet and get a permanent solution. Remember the $900 bearing is a 60K mile part and then calls for replacement. You stated earlier this is a keeper car..... Cry once.

You assume that with the solution these engines are bulletproof. They're not. Like many other engines, they can become a heap of useless metal from several causes, including connecting rod bolt failure, cylinders cracking and D-chunking.

Even at $1700, the "solution" still costs about half of what you would pay for a replacement engine. And if she wants LN to honor their warranty, she'll have to have it installed by a "professional" which makes the total cost even higher.

LoneWolfGal 10-23-2024 04:56 PM

Quote:

Can't wait to see the pictures that LoneWolfGal will post of her complete and successful journey :-).
You and me both, Gilles. By the way, I just bought a new 1/2" impact wrench, which will be just the ticket for the motor mounts. It's a SPiCiMOMO, the finest name in Chinese impact wrenches owned by me. For $79 the SPiCiMOMO is a spicy mofo.

Homeoboxter 10-23-2024 04:57 PM

Quote:

Originally Posted by elgyqc (Post 663780)

This is a great replacement for the factory dual row, because it's essentially the same, and IMHO is a better design than the hybrid replacements. But it won't work for the IMS that's designed for the single row bearing because simply there's no room for that. So, most of the 2.7 and 3.2 5-chain Boxsters are out. And, you can't swap the IMS either because the chain sprocket is different.

LoneWolfGal 10-23-2024 05:25 PM

Quote:

Originally Posted by elgyqc (Post 663807)
Yes. One only removes the outer (rear) seal. This resolves one of the problems with the original bearing... the seal leaking enough to wash the grease out of the bearing but not enough to allow oil back in. Fuller explanations are available elsewhere.

So it's the outer part of the bearing that's exposed to oil and not the inner part? That's counterintuitive to me, but I have yet to remove the bearing from the new engine.

Homeoboxter 10-23-2024 05:39 PM

Quote:

Originally Posted by LoneWolfGal (Post 663816)
So it's the outer part of the bearing that's exposed to oil and not the inner part? That's counterintuitive to me, but I have yet to remove the bearing from the new engine.

In fact, both sides are exposed, but the inner meets used/trapped oil within the shaft, while the outer side gets relatively fresh oil from the sump. In that sense it's better to remove the outer seal. On the other hand, if you remove both seals (obviously this can only be done if you extract the bearing and install a new one) the oil can go freely through the bearing and won't get trapped in there.

pilot4fn 10-23-2024 07:35 PM

Quote:

Originally Posted by Homeoboxter (Post 663814)
This is a great replacement for the factory dual row, because it's essentially the same, and IMHO is a better design than the hybrid replacements. But it won't work for the IMS that's designed for the single row bearing because simply there's no room for that. So, most of the 2.7 and 3.2 5-chain Boxsters are out. And, you can't swap the IMS either because the chain sprocket is different.

Another that is a challenge on this othervise a very good bearing is, that I have not yet seen anyplace you could order the lockign ring belonging to the bearing groove (pr snapring) to keep the bearing in place - or have I just missed it?
The info I got is that the snapring should not be re-used.

LoneWolfGal 10-23-2024 09:11 PM

Quote:

Originally Posted by JFP in PA (Post 663802)
They are not cheap, the basic tool is nearly $800, but like Porsche's beautiful RMS tooling, this was designed for the professional market and why LN rents them; the average DIYer would never buy one.

Grant says: "Shoot, I bet I can make one of those."

Homeoboxter 10-24-2024 08:25 AM

Quote:

Originally Posted by pilot4fn (Post 663823)
Another that is a challenge on this othervise a very good bearing is, that I have not yet seen anyplace you could order the lockign ring belonging to the bearing groove (pr snapring) to keep the bearing in place - or have I just missed it?
The info I got is that the snapring should not be re-used.

There was no damage on it when I pulled it out so I didn't see any risk of just re-using it.

elgyqc 10-25-2024 10:39 AM

Quote:

Originally Posted by Homeoboxter (Post 663835)
There was no damage on it when I pulled it out so I didn't see any risk of just re-using it.

I did the same thing.

LoneWolfGal 10-26-2024 10:03 AM

Man, am I sick of lying down when I work under cars! After years of that, as soon as I can manage it I'm going to buy myself a 2-post 10,000 lb-capacity hydraulic lift. For around two grand (as low as $1500 on sale) it would pay for itself in convenience and time savings. And I deserve it. For the swap, though, I'll be roughing it again on my creeper.

http://986forum.com/forums/uploads02...1729964774.jpg

https://www.amazon.com/Motool-Technology-ME-H1000-Super-Quality/dp/B0C83QF39L/

JFP in PA 10-26-2024 11:40 AM

Quote:

Originally Posted by LoneWolfGal (Post 663871)
Man, am I sick of lying down when I work under cars! After years of that, as soon as I can manage it I'm going to buy myself a 2-post 10,000 lb-capacity hydraulic lift. For around two grand (as low as $1500 on sale) it would pay for itself in convenience and time savings. And I deserve it. For the swap, though, I'll be roughing it again on my creeper.

http://986forum.com/forums/uploads02...1729964774.jpg

https://www.amazon.com/Motool-Technology-ME-H1000-Super-Quality/dp/B0C83QF39L/

Just be aware that ALL post lifts have a minimum thickness and load rating for the concrete they are mounte to………

LoneWolfGal 10-26-2024 09:11 PM

Quote:

Originally Posted by JFP in PA (Post 663872)
Just be aware that ALL post lifts have a minimum thickness and load rating for the concrete they are mounte to………

I was just talking to a guy about that. He said he got around it by bolting the bottoms of the posts to 2' x 2' plates of 1/2" thick steel that are securely bolted to the concrete. Seems like it might work. What do you think?

Starter986 10-27-2024 03:23 AM

Quote:

Originally Posted by LoneWolfGal (Post 663877)
I was just talking to a guy about that. He said he got around it by bolting the bottoms of the posts to 2' x 2' plates of 1/2" thick steel that are securely bolted to the concrete. Seems like it might work. What do you think?

Me thinks those little steel plates could be three feet thick, and I wouldn't be comforted. I'm also reminded of the old, "... only as strong as the weakest link", and that link is the concrete.

JFP in PA 10-27-2024 07:20 AM

Quote:

Originally Posted by LoneWolfGal (Post 663877)
I was just talking to a guy about that. He said he got around it by bolting the bottoms of the posts to 2' x 2' plates of 1/2" thick steel that are securely bolted to the concrete. Seems like it might work. What do you think?

I think you need to find out the requirements for the concrete, bolting on large plates does not negate the mechanical leverage the lift has on the fasteners that hold it in place, and guessing wrong can lead to a major disaster as lifts do a lot of damage when they come loose and topple over. No cheap out band-aides here, the thing can kill you……

LoneWolfGal 10-27-2024 08:16 AM

Quote:

Originally Posted by JFP in PA (Post 663886)
I think you need to find out the requirements for the concrete, bolting on large plates does not negate the mechanical leverage the lift has on the fasteners that hold it in place, and guessing wrong can lead to a major disaster as lifts do a lot of damage when they come loose and topple over. No cheap out band-aides here, the thing can kill you……

I plan to build a new shop in a 20' x 30' steel building, so when the slab is poured I'll make sure it's more than adequate to support the lift. I will pass your and Starter986's warnings on to the steel plate guy and ruin his day. He was so proud of his solution, too.

JFP in PA 10-27-2024 10:25 AM

Quote:

Originally Posted by LoneWolfGal (Post 663887)
I plan to build a new shop in a 20' x 30' steel building, so when the slab is poured I'll make sure it's more than adequate to support the lift. I will pass on your and Starter986's warnings to the steel plate guy and ruin his day. He was so proud of his solution, too.

Your friend's problem is that he is thinking in terms of the lift legs pressing down, which while important is not the potentially fatal flaw, which is one of the legs pulling out of the floor and the lift toppling to one side.

If you are seriously planning a new shop, think in terms of a minimum of 6-8 inches of rebar reinforced concrete, and decide upon what lift beforehand and have the concrete team cast the floor with purpose made steel threaded receivers in the floor when it is poured in the pattern matched to your lift bases. And do not cheap out on the lift itself; I have seen the arms on "bargain" two post lifts fail way below their rated lift max. I have always been a fan of Bend Pak, and owned several, but there are other very well-made lifts out there. And, as I recently told a customer that was complaining about the price of appropriately rated racing helmets, "If you have a $10 head, look for a $10 helmet; but if your head is worth more to you, act accordingly......"

LoneWolfGal 10-27-2024 11:21 AM

Quote:

Originally Posted by JFP in PA (Post 663890)
Your friend's problem is that he is thinking in terms of the lift legs pressing down, which while important is not the potentially fatal flaw, which is one of the legs pulling out of the floor and the lift toppling to one side.

If you are seriously planning a new shop, think in terms of a minimum of 6-8 inches of rebar reinforced concrete, and decide upon what lift beforehand and have the concrete team cast the floor with purpose made steel threaded receivers in the floor when it is poured in the pattern matched to your lift bases. And do not cheap out on the lift itself; I have seen the arms on "bargain" two post lifts fail way below their rated lift max. I have always been a fan of Bend Pak, and owned several, but there are other very well-made lifts out there. And, as I recently told a customer that was complaining about the price of appropriately rated racing helmets, "If you have a $10 head, look for a $10 helmet; but if your head is worth more to you, act accordingly......"

Sound advice, as usual. Great idea about casting threaded receivers in the concrete. I just hung up after talking to Steel Plate Guy. As expected, he was not receptive to any suggestion that his base plates can fail. In fact, he got huffy when I brought it up. But then, women don't have much credibility with him, even though I've forgotten more about engines than he'll ever know.

flmont 10-28-2024 01:02 PM

There is a rating for different strength's of concrete when they are poured, Talk to your concrete guy about your plan for a lift, they should recommend a 24 x 24 " pad or larger, that will be thicker, say 1' deeper than the rest of the floor that will ensure a strong base to bolt to Also consider a 4 post lift they are considered safer. Frank

LoneWolfGal 10-28-2024 06:10 PM

Quote:

Originally Posted by flmont (Post 663923)
There is a rating for different strength's of concrete when they are poured, Talk to your concrete guy about your plan for a lift, they should recommend a 24 x 24 " pad or larger, that will be thicker, say 1' deeper than the rest of the floor that will ensure a strong base to bolt to Also consider a 4 post lift they are considered safer. Frank

They're also considered much more expensive. I know guys with both. The 2-post lifts are more affordable and acceptably safe, provided they're securely mounted. The guy who'll do the pour retired after 30 years of concrete work, but he likes to keep his hand in and supplement his retirement income. He'll make sure an adequate thickness of rebar-reinforced concrete is under the lift and threaded receivers for it are cast in the concrete. I appreciate your astute suggestions.

One thing at a time. The swap has priority.

Newsguy 10-29-2024 05:46 AM

When I installed my two-post, I had to cut out a section of the floor on each side as it was only about 2' thick. I then dug down about two feet and we put in rebar and filled with what I believe is termed "six-bag" concrete. It will be there when the Sun swallows the Earth!

I've moved from there (and miss my lift nearly every day) and considering another. I hope I don't need to repeat the whole process. Cutting concrete is messy!

LoneWolfGal 10-29-2024 10:31 AM

Quote:

Originally Posted by Newsguy (Post 663946)
When I installed my two-post, I had to cut out a section of the floor on each side as it was only about 2' thick. I then dug down about two feet and we put in rebar and filled with what I believe is termed "six-bag" concrete. It will be there when the Sun swallows the Earth!

I've moved from there (and miss my lift nearly every day) and considering another. I hope I don't need to repeat the whole process. Cutting concrete is messy!

I observed a 2-poster in action last night. I'm convinced they're the most economical (well, relatively) solution.

-30-

flmont 10-30-2024 09:13 AM

Hello,.Have you considered a scissor lift, They have some that you can set into the floor,And they have different lift height's,..Just a thought incase you didnt consider that..! Have fun planning your shop ! Frank

LoneWolfGal 10-30-2024 10:01 AM

Quote:

Originally Posted by flmont (Post 663971)
Hello,.Have you considered a scissor lift, They have some that you can set into the floor,And they have different lift height's,..Just a thought incase you didnt consider that..! Have fun planning your shop ! Frank

I appreciate the suggestion, Frank. Although they're useful, I don't believe a scissor lift can raise a car as high as a post lift. I want to be able to stand under there.

Newsguy 10-30-2024 02:40 PM

Those scissor lifts don't look like they allow enough room to drop a Boxster engine, either.

JFP in PA 10-30-2024 03:10 PM

Quote:

Originally Posted by Newsguy (Post 663980)
Those scissor lifts don't look like they allow enough room to drop a Boxster engine, either.

Most do, and you can also drop it while the car is on a drive on four post lift as well.

LoneWolfGal 10-30-2024 05:09 PM

Quote:

Originally Posted by JFP in PA (Post 663981)
Most do, and you can also drop it while the car is on a drive on four post lift as well.

But since I don't have a lift yet I'll have to make do with four stout jack stands. With 3"-thick concrete pavers under them, I can get a full 24" of height. Claustrophobia sets in when the car's much lower than that, and besides, the creeper takes up 3". Without a lift, I'll be roughing it — just like the pioneers did with their Porsches!


All times are GMT -8. The time now is 08:22 PM.

Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website