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Old 07-28-2020, 08:22 AM   #1
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Originally Posted by steved0x View Post
When I changed out the oil on my Toyota FJ Cruiser diffs and transfer case, a couple of the Toyota washers were like this (and a couple weren't...) I thought it was odd that they all weren't the same, but with the rolled edge you could really see and feel it crush down when you tightened it.
yeah, probably like most items, they source from the cheapest mfr with the same spec.

I honestly can't remember the last time I saw a crush-washer like that though. (I've never owned a toyota, believe it or not! I might need to rectify that soon!)
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Old 07-28-2020, 10:35 AM   #2
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Wink

Maytag,

Look at the washer on a spark plug.
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Old 07-28-2020, 11:19 AM   #3
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Maytag,



Look at the washer on a spark plug.
Yeah, but that's an entirely different situation. And, while I get that it IS, I've certainly never referred to that as a crush washer. ;-)

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Old 07-28-2020, 04:32 PM   #4
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Not related to this reuse-not-to-reuse debate, but maybe helpful for the OP: I struggled a lot with the oil lines on my motorcycle where I fitted a pressure gauge with banjos. I tried copper and aluminum flat washers, but they all leaked, because the pressure is high at those lines and the thread at the banjo bolt didn`t withstand high torque. So I found these aluminum crush washers with a rubber insert and they worked perfectly. It creates a very good seal even when tightened to a low torque. Newer Japanese bikes use it for brake lines. For example:

https://www.ebay.com/itm/Oil-Drain-Plug-Metal-Rubber-MR21-Crush-Seal-Washer-Set-of-10-for-Toyota-Lexus/273351435154?hash=item3fa503e392:g:LmkAAOSwSixbRtm 6

Definitely not reusable.
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Old 07-31-2020, 03:05 PM   #5
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Thanks for all the replies.
So I tested my torque wrench and it is between 19.2 NM and 20.1 NM when set at 19 NM. Not sure if this would damage the plug.
I have read on some other forums that the aluminum washer that comes with them may be too hard and it's better to use a genuine Porsche washer!
Anyway..it's still dripping so I guess I have to swap it out and use a new washer or a new plug!

Last edited by njbray; 07-31-2020 at 03:45 PM.
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Old 07-31-2020, 05:52 PM   #6
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Have you tried torquing just slightly more?
That worked just fine the one time I under did it during an oil change.
Drain plugs---regardless of where sourced---have to be cranked quite a bit to strip them. In my experience anyway. (ie I've never stripped one.)
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Old 07-31-2020, 07:48 PM   #7
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So somebody double check me on this. I believe the torque spec is in ftlb not nm? And 19 nm would only be +/-14 ftlbs? It isn't tight enough by +/- 5 lbs? Thus causing the leak?



Quote:
Originally Posted by njbray View Post
Thanks for all the replies.
So I tested my torque wrench and it is between 19.2 NM and 20.1 NM when set at 19 NM. Not sure if this would damage the plug.
I have read on some other forums that the aluminum washer that comes with them may be too hard and it's better to use a genuine Porsche washer!
Anyway..it's still dripping so I guess I have to swap it out and use a new washer or a new plug!
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Old 07-31-2020, 07:52 PM   #8
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It is 50Nm (37 ft-lb) for the factory plug. For the magnetic plug it is 19 ft-lb and 26Nm rounded up NJBray. You either mistyped or we just found where your mistake is.
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Old 07-31-2020, 08:25 PM   #9
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If you over torque this can happen:



And it will leak.

I don't know my own strength sometimes.

Seems like I did over a 1000 oil changes on my first Boxster, and this plug had been torqued a number of times.
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Old 08-02-2020, 07:05 AM   #10
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Quote:
Originally Posted by njbray View Post
Thanks for all the replies.
So I tested my torque wrench and it is between 19.2 NM and 20.1 NM when set at 19 NM. Not sure if this would damage the plug.
I have read on some other forums that the aluminum washer that comes with them may be too hard and it's better to use a genuine Porsche washer!
Anyway..it's still dripping so I guess I have to swap it out and use a new washer or a new plug!

Quote:
Originally Posted by 1PorscheBoxster986 View Post
It is 50Nm (37 ft-lb) for the factory plug. For the magnetic plug it is 19 ft-lb and 26Nm rounded up NJBray. You either mistyped or we just found where your mistake is.
I don't think these posts should get lost in the fray. After re-reading this thread I change my recommendation. Their plug may not be broken like mine was. Unless the OP is 100% sure they got it right the first time, maybe they can go back underneath and confirm the proper torque value and units were used. Let us know how it goes.
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