04-27-2018, 07:04 AM
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#1
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Registered User
Join Date: Mar 2017
Location: Los Angeles
Posts: 356
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2 (probably) dumb questions
Hello Forum,
I have 2 (probably) dumb questions that I would like to get some clarity on.
I have read and re-read most of the threads on these subjects, but can't quite get my head around the answers.
So here goes:
The car is a 2002 Base with 150K
1. To replace the external chain tensioners only, do the engine and the cams need to be locked at TDC or can I just unscrew the old tensioners and screw in the new ones?
2. To replace the inner tie rods, it appears to me that there is a ball joint in front of the part where a wrench would lock onto the rod to thread it into place. Would this type of tool work? I don't understand how it would go around the ball joint to reach the tabs on the inner part of the tie rod to thread it in. For that matter, I'm not clear on how any of these tools get around/over the ball joint.
I can't visualize how this works!
Some have mentioned the Harbor Freight Tie Rod Tool and others Wayne's book suggests channel locks or a plumbers wrench. Not sure which tool to get or use.
Thanks
Rob
Last edited by robdelorenzo; 04-27-2018 at 07:27 AM.
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04-27-2018, 07:55 AM
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#2
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Registered User
Join Date: Dec 2016
Location: Clifton, NJ
Posts: 1,135
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No clue on the first one, but on the tie rod, I'm not sure how the hell that tool would work. In a pinch, channel locks should work fine on the inner, but its tight in there and you might have a hard time getting leverage, especially on jackstands.
I bought the harborfreight tie rod tool and it works a treat. Makes it a totally trivial task.
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04-27-2018, 08:00 AM
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#3
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Registered User
Join Date: Mar 2017
Location: Los Angeles
Posts: 356
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Thanks Quadcammer.
Just to be clear, it's this Harbor Freight Tool?
I'm glad they bombard me with 25% off discount coupons!
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04-27-2018, 08:08 AM
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#4
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Registered User
Join Date: Dec 2016
Location: Clifton, NJ
Posts: 1,135
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thats the one. You use the 1 1/4" insert. Depending on what replacement tie rods you buy, you may have to grind a different insert to fit a bit, but it didn't take much. Well worth the $40 or so.
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04-27-2018, 08:27 AM
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#5
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Registered User
Join Date: Sep 2012
Location: S. New Jersey
Posts: 1,239
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Quote:
Originally Posted by robdelorenzo
Thanks Quadcammer.
Just to be clear, it's this Harbor Freight Tool?
I'm glad they bombard me with 25% off discount coupons! 
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+1 Harbor Freight Inner Tie rod Tool. I like because it allows you to use a torque wrench to tighten
As far a Tensioners, from what I've read TDC takes pressure off chains. If I ever did this job I would lock the cams because I'm a chicken and would be terrified that the cams might skip timing
__________________
2002 S - old school third pedal
Seal Grey
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04-27-2018, 08:31 AM
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#6
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Registered User
Join Date: Feb 2005
Location: It's a kind of magic.....
Posts: 6,603
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Quote:
Originally Posted by robdelorenzo
Hello Forum,
I have 2 (probably) dumb questions that I would like to get some clarity on.
I have read and re-read most of the threads on these subjects, but can't quite get my head around the answers.
So here goes:
The car is a 2002 Base with 150K
1. To replace the external chain tensioners only, do the engine and the cams need to be locked at TDC or can I just unscrew the old tensioners and screw in the new ones?
2. To replace the inner tie rods, it appears to me that there is a ball joint in front of the part where a wrench would lock onto the rod to thread it into place. Would this type of tool work? I don't understand how it would go around the ball joint to reach the tabs on the inner part of the tie rod to thread it in. For that matter, I'm not clear on how any of these tools get around/over the ball joint.
I can't visualize how this works!
Some have mentioned the Harbor Freight Tie Rod Tool and others Wayne's book suggests channel locks or a plumbers wrench. Not sure which tool to get or use.
Thanks
Rob 
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1. The engine should be locked at TDC, and the cams locked as well. You have a three chain engine, which is the most sensitive to jumping time, so take the necessary precautions.
2. That is wrong tool. You need an appropriate inner ball joint tool that slides on after the outer tie rod end is removed. We use a Mayhew Pro in the shop that automatically adjusts to any type of inner (pricey, but very useful):
__________________
“Anything really new is invented only in one’s youth. Later, one becomes more experienced, more famous – and more stupid.” - Albert Einstein
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04-27-2018, 09:36 AM
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#7
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Registered User
Join Date: Mar 2017
Location: Los Angeles
Posts: 356
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Thanks JFP.
This board is the best!
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04-29-2018, 05:27 AM
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#8
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Registered User
Join Date: Feb 2013
Location: Cranston RI
Posts: 902
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I just did my inner and outer tie rods and used the HF tool to put new ones on and rented tool from Advanced auto parts to get old one off. Worked fine.
__________________
99 Porsche Boxster
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04-29-2018, 06:32 AM
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#9
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Registered User
Join Date: Jul 2017
Location: Tucson AZ
Posts: 536
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Do you have a manual, follow the directions in the manual for the chain tensioners. No substitution for the FSM. I think I'd lock the crank at TDC, it's an easy enough process. And from what I've seen inside the engine, the timing isn't likely to jump.
Wayne's book is wonderful, and at $22 at Amazon, it's such a bargain. But sometimes you need to consult the factory manual.
__________________
2001 Boxster
2007 Toyota Highlander
2003 New Beetle Convertible, Turbo, Tip 6 speed
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04-29-2018, 08:44 AM
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#10
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Registered User
Join Date: Mar 2017
Location: Los Angeles
Posts: 356
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Thanks for all the help.
By "manual" do you mean The Bentley One?
That's next on my list, since I have 101 Projects, but sometimes it's a tad thin on the details.
Other obvious questions are then is which tools is the best ones (other than the gold plated $300 Porsche ones) to remove the ball joints on the coffin arms and to lock the cams.
I have seen videos where people have made their own cam locking tools, or am I being foolish trying to save $100?
thanks
Rob
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04-30-2018, 06:04 AM
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#11
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Registered User
Join Date: Dec 2009
Location: Orange County, CA
Posts: 1,967
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Quote:
Originally Posted by robdelorenzo
Other obvious questions are then is which tools is the best ones (other than the gold plated $300 Porsche ones) to remove the ball joints on the coffin arms and to lock the cams.
I have seen videos where people have made their own cam locking tools, or am I being foolish trying to save $100?
thanks
Rob
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Rob, buy the cam locking tools, all the other ones that you may need should be already on your toolbox, to remove the ball joints, 'borrow one' from Autozone, it works great.
Good luck!
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04-30-2018, 07:18 AM
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#12
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Registered User
Join Date: Mar 2017
Location: Los Angeles
Posts: 356
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Great. I'm ordering the parts from Pelican and this will be next weekend's project!
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05-01-2018, 07:24 AM
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#13
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Registered User
Join Date: Mar 2017
Location: Los Angeles
Posts: 356
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Next question!
Thanks for all the sage advice.
I just got off the phone with my trusty Pelican Parts Specialist (Hi Katy!) and am ordering the parts to refresh the front end. Both Tie rods, control arms, coffin arms, nuts and bolts.
But when trying to order the boots for the steering column, apparently there are different ones depending on the steering rack #
How do I find that #?
We were unable to determine it from the VIN
The car is an 02 Base
As always, your help is appreciated!
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