Go Back   986 Forum - The Community for Porsche Boxster & Cayman Owners > Porsche Boxster & Cayman Forums > Boxster General Discussions

Post Reply
 
LinkBack Thread Tools Display Modes
Old 11-22-2015, 01:37 PM   #1
Project Addicted
 
jcslocum's Avatar
 
Join Date: Aug 2015
Location: Eastern Shore, MD
Posts: 623
Finnegan, you are very easily Awed!!!!

Jay, I didn't know about the metal gasket and the one we took off was paper and the new one was also paper.

Today was very frustrating with this stupid cooling system. But let me start with the good project of the day.

The appearance of the Box is a little weak and I wanted to improve this, so I bought a small wing for the back end to ultimately go with the new nose. I know there are some that will LOSE their minds over this modification. I did read thru those old posts and somewhat agree with them. So, the mind got working and the clever parts cam e out. I put the carbide blade on the table saw and marked the shape of the bottom of the wing and began cutting away the excess part of the dam, looking to make the fit and function work like the original air dam.

The fit needed some trimming and tweaking but it finally made a nice fit and it was off the the garage to throw a coat of semi gloss black on it.

Then to the install of the wing. The hole that they give you to work thru is quite small and I used allen screws which limits the throw of the wrench and makes for a slow install. I think it came out quite nice except for the paint
match.















Now on to the cooling system :-( Grrrrrrr.

We topped it off and took the car out for a long shake down ride. 25 milers in we stop for gas and fill up. Start up and continue on. Cooling system is acting normal and going up and then back down. Allie has some speed on going up a long curvy hill and all of a sudden she looks down and the temp gauge is almost to the 250 mark and the red light is flashing. We pull over and sit for a while to cool down and then open the coolant cpa to see how much coolant is present. Well, after some steam and some liquid release, we refill with water but since it's hot, needle at the 0 in the 180, she won't restart. She cranks over plenty fast and we hear it trying to fire but no joy. We wait ands try again, same thing, plenty of crank no fire. Wait and try but now battery is beginning to show signs of weakening. We have to call Missus better 7/8ths to comes rescue us as we need a jump and I'm fearful of a full on overheat and seizure. My better 7/8ths arrives on the scene and with cables it jump started and the temp is 180. Once underway we see the temp rising so we pull over and get the tow strap out. Tow home and add some money to the swear jar.

Looks like we have 2 separate issues:

Overheating with no heat. I have ordered a new thermostat and hope this is the issue. I don't know and I'm beginning to throw parts at it. Not a good strategy....

Hard to NO start when HOT. I did some research and there seem to be 2-3 issues that might be involved here. The crank position sensor failing, a vacuum vent thing on the intake manifold leaking and maybe something else I can't recall at the moment. I have a CPS in the garage and Allie will change that tomorrow. But what else could it be??

I need help with this one.......
__________________
______
Jon
1966 912, 1976 911
1986 944, 2000 Boxster

Last edited by jcslocum; 11-22-2015 at 03:06 PM.
jcslocum is offline   Reply With Quote
Old 11-22-2015, 02:40 PM   #2
Yellow986S
 
Yellow986S's Avatar
 
Join Date: Apr 2013
Location: Bay Area
Posts: 191
Very interested in how you managed to modify the aftermarket spoiler to maintain the air dam characteristics. Can you post a how to when you get a chance please.
Yellow986S is offline   Reply With Quote
Old 11-23-2015, 06:10 PM   #3
Project Addicted
 
jcslocum's Avatar
 
Join Date: Aug 2015
Location: Eastern Shore, MD
Posts: 623
Quote:
Originally Posted by Yellow986S View Post
Very interested in how you managed to modify the aftermarket spoiler to maintain the air dam characteristics. Can you post a how to when you get a chance please.
I didn't modify the new wing at all. It's meant to bolt onto the 2 posts that go up and down already but you have to remove the old air dam for it to fit. I took the air dam off, put the painted top on the shelf and placed the air dam on my office desk. As I sit wasting too many hours a day on conference calls, I hold the spoiler and air dam in my hands and think. The only thing slowing me down is the drone of BS on the calls... One morning I have my eureka moment and simply lay the spoiler over the dam and start doing tracings with a pencil. Finance is yammering on about the cost of toilet paper of pistachios, I'm not listing and finalize what will be cut away. Call gratefully ends with no decisions as usual as my management uses consensus decision making which means they can never get 100% agreement so nothing ever gets done at that level. But I make up my Mind to fire up the table saw and start hacking away that evening.

Aluminum is soft like wood and the alum is quite thin, so it doesn't even slow the saw down. It takes a few trims to the the fit I want and I got out for a test fit after dulling the razor like edges. The fit is off slightly so back to the saw trim a wee bit here and a wee bit there and we have a very good fit!

Paint it black and install. The areo guys won't have a stroke and an air dam vs. wing jihad. I can go back to my project knowing the is have the best of both worlds!! Better looks and proper air damming going on. I should run the UN. Red Neck, Yankee engineering wins again.
__________________
______
Jon
1966 912, 1976 911
1986 944, 2000 Boxster

Last edited by jcslocum; 11-23-2015 at 06:13 PM.
jcslocum is offline   Reply With Quote
Old 12-02-2015, 09:40 AM   #4
Registered User
 
Join Date: Nov 2014
Location: Nashville, TN
Posts: 87
Quote:
Originally Posted by jcslocum View Post
I didn't modify the new wing at all. It's meant to bolt onto the 2 posts that go up and down already but you have to remove the old air dam for it to fit. I took the air dam off, put the painted top on the shelf and placed the air dam on my office desk. As I sit wasting too many hours a day on conference calls, I hold the spoiler and air dam in my hands and think. The only thing slowing me down is the drone of BS on the calls... One morning I have my eureka moment and simply lay the spoiler over the dam and start doing tracings with a pencil. Finance is yammering on about the cost of toilet paper of pistachios, I'm not listing and finalize what will be cut away. Call gratefully ends with no decisions as usual as my management uses consensus decision making which means they can never get 100% agreement so nothing ever gets done at that level. But I make up my Mind to fire up the table saw and start hacking away that evening.

Aluminum is soft like wood and the alum is quite thin, so it doesn't even slow the saw down. It takes a few trims to the the fit I want and I got out for a test fit after dulling the razor like edges. The fit is off slightly so back to the saw trim a wee bit here and a wee bit there and we have a very good fit!

Paint it black and install. The areo guys won't have a stroke and an air dam vs. wing jihad. I can go back to my project knowing the is have the best of both worlds!! Better looks and proper air damming going on. I should run the UN. Red Neck, Yankee engineering wins again.
Pictures?

Sent from my SAMSUNG-SM-G900A using Tapatalk
pkp4911 is offline   Reply With Quote
Post Reply



Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -8. The time now is 08:08 AM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page