09-05-2014, 10:21 AM
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#1
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Engine Surgeon
Join Date: Aug 2008
Location: Cleveland GA USA
Posts: 2,425
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No, this engine is not just another engine. One reason why Cros probably had a better outcome than most is because he didn't have any other engine building experience to relate to this engine.
Thats where people screw up.. They believe this is just another engine, and no it wasn't built by Aliens, it was built by German Accountants.
People treating this engine like any other, is what keeps my reconstruction backlog at 10-13 months and its been that way since 2007 on the M96 side of the house...
__________________
Jake Raby/www.flat6innovations.com
IMS Solution/ Faultless Tool Inventor
US Patent 8,992,089 &
US Patent 9,416,697
Developer of The IMS Retrofit Procedure- M96/ M97 Specialist
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09-06-2014, 04:33 AM
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#2
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Registered User
Join Date: Mar 2010
Location: Ottawa, Canada
Posts: 150
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Quote:
Originally Posted by Jake Raby
No, this engine is not just another engine. One reason why Cros probably had a better outcome than most is because he didn't have any other engine building experience to relate to this engine.
Thats where people screw up.. They believe this is just another engine, and no it wasn't built by Aliens, it was built by German Accountants.
People treating this engine like any other, is what keeps my reconstruction backlog at 10-13 months and its been that way since 2007 on the M96 side of the house...
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Whatever it is, I am living proof it can be rebuilt at home by someone that had never attempted anything similar. 
As I said mine has never been better, running much stronger and with zero issues. We are keeping a close eye on it of course. So far, 3,000 miles later it is all 100%.
CR
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09-06-2014, 06:19 AM
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#3
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Engine Surgeon
Join Date: Aug 2008
Location: Cleveland GA USA
Posts: 2,425
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Quote:
Originally Posted by crod
Whatever it is, I am living proof it can be rebuilt at home by someone that had never attempted anything similar. 
As I said mine has never been better, running much stronger and with zero issues. We are keeping a close eye on it of course. So far, 3,000 miles later it is all 100%.
CR
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Your experience should be inspirational for many here and elsewhere.
As I had stated, your lack of experience has proven beneficial in reaching your goal.
More and more people requested my engine classes at an enthusiast level, so the first one is scheduled for January 2015. What makes these engines easier to assemble for a first timer is knowing the order of assembly.
The About to be released Faultless wrist pin/ clip installation tool omits the need for Porsche special tools for this portion of assembly and you don't need a bore scope. Load up a clip and a pin and it's magic from there. The installation of the pins and clips has also been the stumbling block with these engines, especially for heavily experienced pros.
__________________
Jake Raby/www.flat6innovations.com
IMS Solution/ Faultless Tool Inventor
US Patent 8,992,089 &
US Patent 9,416,697
Developer of The IMS Retrofit Procedure- M96/ M97 Specialist
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09-06-2014, 10:33 AM
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#4
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Registered User
Join Date: Jul 2014
Location: Tacoma
Posts: 429
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Quote:
Originally Posted by Jake Raby
Thats where people screw up.. They believe this is just another engine, and no it wasn't built by Aliens, it was built by German Accountants.
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That is a fact, and something most vehicle enthusiasts don't seem to understand. I often read "why did these engineers make this decision?"
I work for a company that makes machines an order of magnitude more complex and expensive than any Porsche.
The sad truth is that every good idea put forth to improve our product has to be approved by managers and has to "buy its way on" to the vehicle. The number of ideas that die or are replaced by chicken **************** solutions is staggering.
Not to say that we don't make a good product because we do. If engineers ran the cash registers our product would be fantastic - and we'd be bankrupt.
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09-06-2014, 10:59 AM
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#5
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Registered User
Join Date: Oct 2008
Location: sw ohio
Posts: 253
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Quote:
Originally Posted by flaps10
That is a fact, and something most vehicle enthusiasts don't seem to understand. I often read "why did these engineers make this decision?"
I work for a company that makes machines an order of magnitude more complex and expensive than any Porsche.
The sad truth is that every good idea put forth to improve our product has to be approved by managers and has to "buy its way on" to the vehicle. The number of ideas that die or are replaced by chicken **************** solutions is staggering.
Not to say that we don't make a good product because we do. If engineers ran the cash registers our product would be fantastic - and we'd be bankrupt.
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"As I hurtled through space, one thought kept crossing my mind - every part of this rocket was supplied by the lowest bidder."
John Glenn
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10-24-2014, 06:51 PM
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#6
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Registered User
Join Date: Dec 2013
Location: Ranson wv
Posts: 237
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Well, the car is done. Rebuilt engine, LN IMS, "nickies", new clutch, flywheel, rebuilt starter, alternator, new sensors all the way around, tack welded the rattle in the exhaust heat shield, replaced the hacked up harness, new battery, and a few other small thing. It drives and sounds like a new car. Test drove it today. Going back tomorrow to bring it home. Below is the pile of old engine.
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02 Boxster
71 VW Karmann Ghia
71 VW Super Beetle
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10-25-2014, 03:34 AM
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#7
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Registered User
Join Date: Oct 2008
Location: sw ohio
Posts: 253
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Wow
At the end of the day, that is one sweet ride.
Last edited by jotoole; 10-25-2014 at 03:49 AM.
Reason: typo
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