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Old 10-06-2008, 01:59 PM   #15
Porscheectomy
 
Join Date: Mar 2006
Location: Seattle Area
Posts: 3,011
Thanks to Jaxonalden for sending the screen. I had a little time to put it on the flow bench today.

Here's an explanation of the test:
1 - A tube is sealed to the front of the flow bench
2 - A very accurately measured amount of air is drawn through the tube
3 - The screen is then placed on the end of the tube and the air is drawn through again
4 - The difference in pressure drop between the test with the screen and without will give you the pressure drop for the screen for any given volume flow rate.

There is some dependancy in this test on the diameter of the tube, and I couldn't use a 3" tube that would be near the intake diameter of the Boxster because I wouldn't have been able to hold onto it, so my tube diameter is smaller, 1.85". What this means is that the pressure drop for a given CFM will be about 1/4 for the 3" tube of what it is for the 1.85" tube that I'm using. I've got a plot for the 1.85" tube and a corrected plot for the 3" tube.

Here are some pictures:

1) Here's the tube ready for the flow bench. It is attached to the bench with the cardboard sheet at the center. The sheet at the end is used to attach the screen.



2) Here's the sheet at the end.



3) This is the tube attached to the flow bench.



4) This is the end sheet with the screen attached.



5) The pressure curve of the tube with and without the screen



6) Pressure drop with the 1.85" tube



7) Pressure drop with the 3" tube



A 3.2L engine at 7200 RPM is moving about 400CFM at 100% volumetric efficiency. It's probably more like 50% at redline. So you can see at 200CFM, the pressure drop is 0.2 inches of water, or about 0.0072 psi. Which for the uninitiated is very small. The % increase in pressure between with and without the screen is about 5-6%.

Last edited by blue2000s; 10-06-2008 at 02:03 PM.
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