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Old 05-09-2008, 07:19 PM   #1
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You have my deepest empathy on this one...

I just bought my 98 box last week and have it going in on Monday to repair a leaking coolant tank, get a new clutch and replace a leaking RMS...

Do any of the members on this forum know how common these total engine failures are? I love this car, but these issues are causing me to wonder if this buy was a good idea...

Any thoughts?
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Old 05-09-2008, 07:26 PM   #2
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From my understanding the cylinder sleeve dis-forming (shifting and etc) was a early engine problem... the cracking is a new problem that has started to come along now that the early 3.4's (from 996), 3.2's and 2.7's are getting up in miles

I wouldn't say this is a big problem, as I would guess a good percentage (25% or so) will get on a message board to tell their story... the M96 engines do die... but a lot of engines die too....
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Old 05-10-2008, 06:25 AM   #3
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We have no real data on this save the posts. We are not alone, this issue has made the Porsche magazines too, so we know IMS issues still persist.

Only Porsche knows and they are not talking.
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Old 05-10-2008, 09:02 AM   #4
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As these cars accumulate higher and higher mileage, some different problems are starting to crop up such as cracking of the Cylinder Liners, most often, the #2 and #5 cylinders.

This is thought to occur because the mettalurgy becomes more brittle after long-term heat cycling (or excessive overheating - watch that cooling system, especially cleaning the radiators and insuring your fans operate correctly) and the slight torqueing the engine experiences (a good reason not to ignore the condition of your motor and transmission mounts).

Usually beginning as parallel cracks at the top of the liner, these often join further down the liner. When engine torque is applied, a 'D' shaped chip can break off the top of the liner. Somewhere in this process the integrity of the water jacket goes away allowing coolant to enter the cylinder creating Hydrolock, or allowing the coolant/oil mixture to attack the Main or Rod bearings.

Often this is the cause, but it frequently goes undiscovered because the diagnosis of Engine Replacement is made w/o a total dismantling of the engine and is attributed to other issues such as timing chains etc. which may in fact be secondary failures caused by the bad cylinder liners.
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Old 05-10-2008, 10:01 AM   #5
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That is bizarre. No my cousin's Lexus SC400 is coming up on 300K miles. Original engine, used only DINO oil and not very good about getting it changed.

Runs like the day she bought it in 1992. I had a SC400 with 180K on it that ran like new also.


Hmmmm.
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Old 05-10-2008, 10:26 AM   #6
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Sorry for your situation. I had to have a total engine replacement in my 01 as well a few months back. Still fighting with the warranty company over it as a matter of fact.

I would recommend SilverStar Recycling in California, if you are going to buy a used engine. They were great to work with in my situation. I bought a used 3.2 from them.

Good luck!!

Mike
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