04-06-2013, 09:15 AM
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#1
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Registered User
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
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FS: Factory style DIY Sport muffler kit
I got the first batch (3 sets) of sport muffler tubes finished and ready to ship. These pieces are mandrel bent and made from 0.060 wall one inch stainless tube. Due to lower than expected costs I have reduced the price to $100 (includes shipping CONUS). I have the first two sets sold, and strong interest in another two sets. This kit is designed for home conversion to the factory style Sport muffler. You will be required to do your own final fitting, cutting and welding. You will need at least two 1" bi-metal hole saws (Lenox are the best I found), a strong drill, a carbide die grinder, and a welder. I use a mig welder with standard .030 wire). Figure 3-5 hours labor. PM or call me if you are interested.
I can also convert your muffler for additional cost.
These tubes only fit the Boxster S muffler to 2004. I can also make the tubes for a standard Boxster muffler (they are slightly different). 
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04-08-2013, 02:21 PM
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#2
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Registered User
Join Date: Jul 2012
Posts: 34
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sent you a pm
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04-08-2013, 03:19 PM
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#3
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Registered User
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
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Quote:
Originally Posted by sfoster13
sent you a pm
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Replied. :-)
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04-12-2013, 09:41 PM
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#4
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Registered User
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
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All three sets are sold. I'll make some more if anybody is interested.
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05-05-2013, 09:31 PM
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#5
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Registered User
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
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After a few requests I have made a few more sets, ready to ship.
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08-15-2013, 10:36 AM
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#6
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Registered User
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
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Bump this.
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11-24-2013, 09:50 PM
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#7
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Registered User
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
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Bump again.
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11-25-2013, 12:02 PM
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#8
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Registered User
Join Date: Nov 2009
Location: Winnipeg MB
Posts: 2,485
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Could you tell me about the end result? How much louder, any drone, etc?
__________________
'99 black 986
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11-25-2013, 01:19 PM
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#9
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Registered User
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
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No drone, and the loud depends on how much throttle you are using. At idle its not much, if any louder than stock. Going down the street normally its not enough to gets a cops attention or wake the neighbors. But if you "get on it" you, and everybody else will know it. If you want I can do a phone call so you can hear it. This might give you an idea of the sound. PCA autocross Retama 19oct13run1 avi - YouTube
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11-25-2013, 03:12 PM
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#10
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Registered User
Join Date: Nov 2009
Location: Winnipeg MB
Posts: 2,485
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Sounds pretty good. Not obnoxiously loud at all.
Do you send drawings/photos/instructions/templates or anything like that? Is that price good for Canada too?
__________________
'99 black 986
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11-25-2013, 06:19 PM
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#11
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Registered User
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
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Probably have to charge you a little more for shipping. The first car I did is now in Canada. Don't really have instructions, but I can provide some guidance. Since these are hand made every one is a tad different and each one has to be custom fit. The hard part is cutting the holes. Stainless steel is very hard to cut. You will probably need at least two hole saws and good cutting oil. Its about 3-5 hrs work total.
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11-25-2013, 06:44 PM
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#12
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Track rat
Join Date: Nov 2006
Location: Southern ID
Posts: 3,701
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This really is the best solution IMO for great sound. Just more "attitude" when you open it up and not a hint of drone. Good job!
__________________
2009 Cayman 2.9L PDK (with a few tweaks)
PCA-GPX Chief Driving Instructor-Ret.
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11-25-2013, 10:24 PM
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#13
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Registered User
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
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Quote:
Originally Posted by Topless
This really is the best solution IMO for great sound. Just more "attitude" when you open it up and not a hint of drone. Good job!
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Thanks. 
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12-08-2013, 10:43 AM
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#14
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Registered User
Join Date: Nov 2013
Location: Florida
Posts: 16
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Pm sent, please let me know. Thanks
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12-08-2013, 10:57 AM
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#15
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Registered User
Join Date: Nov 2009
Location: Winnipeg MB
Posts: 2,485
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I think I'll do this, but I'll have to get back to you early in the new year. This would be for a '99 base, btw.
__________________
'99 black 986
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12-08-2013, 11:01 PM
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#16
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Registered User
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
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PMs replied to.
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12-22-2013, 09:42 PM
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#17
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Registered User
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
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bump this.
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01-09-2014, 10:01 AM
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#18
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Registered User
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
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New year bump
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01-09-2014, 04:30 PM
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#19
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Registered User
Join Date: Dec 2013
Location: Dahlonega , Georgia
Posts: 1,346
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What mig wire are you using ? Does welding SS need special wire/gas ? I have a mig but never welded stainless.
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01-09-2014, 07:17 PM
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#20
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Registered User
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
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Quote:
Originally Posted by rfuerst911sc
What mig wire are you using ? Does welding SS need special wire/gas ? I have a mig but never welded stainless.
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You can use a regular mig. I do. There is a process for SS which requires special gas and wire, but for this its not absolutely necessary. Its just that your welds won't be totaly stainless, but they will be about half stainless. Its really pretty easy to weld.
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Lil Red
2009 Porsche Cayman 2.9L
Linear Mode
