Go Back   986 Forum - The Community for Porsche Boxster & Cayman Owners > Porsche Boxster and Cayman Classified Ads > Boxster and Cayman Parts for Sale or Wanted

Post Reply
 
LinkBack Thread Tools Display Modes
Old 04-06-2013, 09:15 AM   #1
Registered User
 
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
FS: Factory style DIY Sport muffler kit

I got the first batch (3 sets) of sport muffler tubes finished and ready to ship. These pieces are mandrel bent and made from 0.060 wall one inch stainless tube. Due to lower than expected costs I have reduced the price to $100 (includes shipping CONUS). I have the first two sets sold, and strong interest in another two sets. This kit is designed for home conversion to the factory style Sport muffler. You will be required to do your own final fitting, cutting and welding. You will need at least two 1" bi-metal hole saws (Lenox are the best I found), a strong drill, a carbide die grinder, and a welder. I use a mig welder with standard .030 wire). Figure 3-5 hours labor. PM or call me if you are interested.

I can also convert your muffler for additional cost.

These tubes only fit the Boxster S muffler to 2004. I can also make the tubes for a standard Boxster muffler (they are slightly different).


j911brick is offline   Reply With Quote
Old 04-08-2013, 02:21 PM   #2
Registered User
 
Join Date: Jul 2012
Posts: 34
sent you a pm
sfoster13 is offline   Reply With Quote
Old 04-08-2013, 03:19 PM   #3
Registered User
 
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
Quote:
Originally Posted by sfoster13 View Post
sent you a pm
Replied. :-)
j911brick is offline   Reply With Quote
Old 04-12-2013, 09:41 PM   #4
Registered User
 
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
All three sets are sold. I'll make some more if anybody is interested.
j911brick is offline   Reply With Quote
Old 05-05-2013, 09:31 PM   #5
Registered User
 
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
After a few requests I have made a few more sets, ready to ship.
j911brick is offline   Reply With Quote
Old 08-15-2013, 10:36 AM   #6
Registered User
 
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
Bump this.
j911brick is offline   Reply With Quote
Old 11-24-2013, 09:50 PM   #7
Registered User
 
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
Bump again.
j911brick is offline   Reply With Quote
Old 11-25-2013, 12:02 PM   #8
Registered User
 
Join Date: Nov 2009
Location: Winnipeg MB
Posts: 2,485
Could you tell me about the end result? How much louder, any drone, etc?
__________________
'99 black 986
Mark_T is offline   Reply With Quote
Old 11-25-2013, 01:19 PM   #9
Registered User
 
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
No drone, and the loud depends on how much throttle you are using. At idle its not much, if any louder than stock. Going down the street normally its not enough to gets a cops attention or wake the neighbors. But if you "get on it" you, and everybody else will know it. If you want I can do a phone call so you can hear it. This might give you an idea of the sound. PCA autocross Retama 19oct13run1 avi - YouTube
j911brick is offline   Reply With Quote
Old 11-25-2013, 03:12 PM   #10
Registered User
 
Join Date: Nov 2009
Location: Winnipeg MB
Posts: 2,485
Sounds pretty good. Not obnoxiously loud at all.

Do you send drawings/photos/instructions/templates or anything like that? Is that price good for Canada too?
__________________
'99 black 986
Mark_T is offline   Reply With Quote
Old 11-25-2013, 06:19 PM   #11
Registered User
 
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
Probably have to charge you a little more for shipping. The first car I did is now in Canada. Don't really have instructions, but I can provide some guidance. Since these are hand made every one is a tad different and each one has to be custom fit. The hard part is cutting the holes. Stainless steel is very hard to cut. You will probably need at least two hole saws and good cutting oil. Its about 3-5 hrs work total.
j911brick is offline   Reply With Quote
Old 11-25-2013, 06:44 PM   #12
Track rat
 
Topless's Avatar
 
Join Date: Nov 2006
Location: Southern ID
Posts: 3,701
Garage
This really is the best solution IMO for great sound. Just more "attitude" when you open it up and not a hint of drone. Good job!

__________________
2009 Cayman 2.9L PDK (with a few tweaks)
PCA-GPX Chief Driving Instructor-Ret.
Topless is offline   Reply With Quote
Old 11-25-2013, 10:24 PM   #13
Registered User
 
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
Quote:
Originally Posted by Topless View Post
This really is the best solution IMO for great sound. Just more "attitude" when you open it up and not a hint of drone. Good job!

Thanks.
j911brick is offline   Reply With Quote
Old 12-08-2013, 10:43 AM   #14
Registered User
 
Join Date: Nov 2013
Location: Florida
Posts: 16
Pm sent, please let me know. Thanks
Ofcski is offline   Reply With Quote
Old 12-08-2013, 10:57 AM   #15
Registered User
 
Join Date: Nov 2009
Location: Winnipeg MB
Posts: 2,485
I think I'll do this, but I'll have to get back to you early in the new year. This would be for a '99 base, btw.
__________________
'99 black 986
Mark_T is offline   Reply With Quote
Old 12-08-2013, 11:01 PM   #16
Registered User
 
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
PMs replied to.
j911brick is offline   Reply With Quote
Old 12-22-2013, 09:42 PM   #17
Registered User
 
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
bump this.
j911brick is offline   Reply With Quote
Old 01-09-2014, 10:01 AM   #18
Registered User
 
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
New year bump
j911brick is offline   Reply With Quote
Old 01-09-2014, 04:30 PM   #19
Registered User
 
Join Date: Dec 2013
Location: Dahlonega , Georgia
Posts: 1,346
What mig wire are you using ? Does welding SS need special wire/gas ? I have a mig but never welded stainless.
rfuerst911sc is online now   Reply With Quote
Old 01-09-2014, 07:17 PM   #20
Registered User
 
Join Date: Jul 2012
Location: Republic Of Texas
Posts: 150
Quote:
Originally Posted by rfuerst911sc View Post
What mig wire are you using ? Does welding SS need special wire/gas ? I have a mig but never welded stainless.
You can use a regular mig. I do. There is a process for SS which requires special gas and wire, but for this its not absolutely necessary. Its just that your welds won't be totaly stainless, but they will be about half stainless. Its really pretty easy to weld.

j911brick is offline   Reply With Quote
Post Reply



Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -8. The time now is 10:53 PM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2024 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page