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Old 09-26-2022, 02:48 PM   #7
elgyqc
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Join Date: Sep 2018
Location: Laval QC
Posts: 746
Garage
The hinge repair kit is a bit expensive, anywhere from $50 to $75 with shipping and translation into Canadian dollars. So, I figured there must be another way.
I bought a set of hinges at the hardware store ($10), the important thing was that the pin be about the same size as the pivot pin in the original hinge.
I modified one hinge to fit into the available space



A closeup of a test install of the new hinges in the door.



To align the hinges on the console I drilled holes in the door in the proper place for the inner screws.



I then placed the door in place on the console with the catch engaged and drilled through these holes into the console.

Here are the hinges installed.




Works great!
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Grant
Arctic Silver 2000 Boxster S - bought with a broken engine, back on the road with the engine replaced
Green 2000 Boxster 5-speed and 1978 928 auto
1987 924S 5-speed (Sold) - Blue 2000 Boxster 5 spd (Sold)
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