Go Back   986 Forum - The Community for Porsche Boxster & Cayman Owners > Porsche Boxster & Cayman Forums > Performance and Technical Chat

Post Reply
 
LinkBack Thread Tools Display Modes
Old 12-19-2018, 04:37 PM   #1
Registered User
 
Join Date: Dec 2018
Location: Earth
Posts: 109
6-Speed Transmission Re-Mount

Hello gang-
I have haters already, but whatever-
To install the 6 speed Transaxle, I am doing something revolutionary.
1. go to hardware store and buy a few 100mm bolt that will fit the bellhousing.
Cut the heads off and grind a straight edge on the cut end as to allow you to turn with a screwdriver at the end.
2. Mount stud one at 10 o'clock and another at 3. Just a couple of turns into the engine side.
3. Raise up the transmission on your REGULAR floor jack and begin to align the holes. Pause there.
4. Take 2 pieces of 12 inch dog chain, 100 lb strength, and thread the regular transmission bracket bolts thru the chain and eye of the transmission holes, also on the transmission mount top, both sides.
5. You are now locked in and secure to do everything alone, easy peezy.
6. With jack that isnt doing much now still there, align your bolts studs on the case and slide in. The chains guarantee no falling disaster.
27 seconds and I was in
Enjoy


Last edited by Blackroot; 12-19-2018 at 04:54 PM.
Blackroot is offline   Reply With Quote
Old 12-20-2018, 05:59 AM   #2
Registered User
 
Join Date: Dec 2009
Location: Orange County, CA
Posts: 1,848
Quote:
Originally Posted by Blackroot View Post
Hello gang-
I have haters already, but whatever-
Enjoy
Hey Blackroot,

You should worry when people are No Longer talking about you..
Gilles is offline   Reply With Quote
Old 12-20-2018, 07:11 AM   #3
Registered User
 
Join Date: Dec 2018
Location: Earth
Posts: 109
Quote:
Originally Posted by Gilles View Post
Hey Blackroot,

You should worry when people are No Longer talking about you..
Learn to take the high road, partner.
peace.
:ah:
Blackroot is offline   Reply With Quote
Old 12-20-2018, 07:59 AM   #4
Registered User
 
elgyqc's Avatar
 
Join Date: Sep 2018
Location: Laval QC
Posts: 684
Garage
Quote:
Originally Posted by Blackroot View Post
Hello gang-
I have haters already, but whatever-
To install the 6 speed Transaxle, I am doing something revolutionary.
1. go to hardware store and buy a few 100mm bolt that will fit the bellhousing.
Cut the heads off and grind a straight edge on the cut end as to allow you to turn with a screwdriver at the end.
2. Mount stud one at 10 o'clock and another at 3. Just a couple of turns into the engine side.
3. Raise up the transmission on your REGULAR floor jack and begin to align the holes. Pause there.
4. Take 2 pieces of 12 inch dog chain, 100 lb strength, and thread the regular transmission bracket bolts thru the chain and eye of the transmission holes, also on the transmission mount top, both sides.
5. You are now locked in and secure to do everything alone, easy peezy.
6. With jack that isnt doing much now still there, align your bolts studs on the case and slide in. The chains guarantee no falling disaster.
27 seconds and I was in
Enjoy
I haven't yet dropped my transaxle... but I am not see this in my minds eye. Did you take pictures?
__________________
Grant
Arctic Silver 2000 Boxster S - bought with a broken engine, back on the road with the engine replaced
Green 2000 Boxster 5-speed and 1978 928 auto
1987 924S 5-speed (Sold) - Blue 2000 Boxster 5 spd (Sold)
elgyqc is offline   Reply With Quote
Old 12-20-2018, 08:25 AM   #5
Registered User
 
Join Date: Dec 2018
Location: Earth
Posts: 109
Quote:
Originally Posted by elgyqc View Post
I haven't yet dropped my transaxle... but I am not see this in my minds eye. Did you take pictures?
I will this weekend when I get back under it.
It is one of things that a picture is a better option.
Basically, the short chains are in the same spots as the transmission mounts, but allows movement so one can easily press in the shaft.
The bolts act as alignment at the same time
Blackroot is offline   Reply With Quote
Old 12-20-2018, 08:35 AM   #6
1998 Boxster Silver/Red
 
Join Date: Sep 2017
Location: 92262
Posts: 2,914
I did the same thing with my water pump and oil pan. Works great when you're going solo.

Saves a lot of time and, if you're applying an RTV sealant/gasket, ensures no spreading necessitating cleaning surfaces and re-applying the RTV.

Kudos!
__________________
1998 Porsche Boxster
Starter986 is offline   Reply With Quote
Old 12-20-2018, 09:31 AM   #7
Registered User
 
Join Date: Dec 2018
Location: Earth
Posts: 109
Quote:
Originally Posted by Starter986 View Post
I did the same thing with my water pump and oil pan. Works great when you're going solo.

Saves a lot of time and, if you're applying an RTV sealant/gasket, ensures no spreading necessitating cleaning surfaces and re-applying the RTV.

Kudos!
Yup-
My only problem was finding really long M12 bolts (100mm +) that I could cut with the correct thread (1.5 I think without looking).
Most US hardware stores are still stuck in the non-metric world, so you have to be patient.
Blackroot is offline   Reply With Quote
Old 12-23-2018, 09:42 AM   #8
Registered User
 
Join Date: Dec 2018
Location: Earth
Posts: 109
Blackroot is offline   Reply With Quote
Old 12-24-2018, 05:47 AM   #9
Registered User
 
elgyqc's Avatar
 
Join Date: Sep 2018
Location: Laval QC
Posts: 684
Garage
Quote:
Originally Posted by Blackroot View Post
Ahhh, now I understand... cool. Thanks for the pic.
__________________
Grant
Arctic Silver 2000 Boxster S - bought with a broken engine, back on the road with the engine replaced
Green 2000 Boxster 5-speed and 1978 928 auto
1987 924S 5-speed (Sold) - Blue 2000 Boxster 5 spd (Sold)
elgyqc is offline   Reply With Quote
Old 12-24-2018, 07:07 AM   #10
Registered User
 
Join Date: Dec 2018
Location: Earth
Posts: 109



Make yourself a couple of these to screw into engine and guide the transmission. These are 100mm long. Huge help. Notice the cut to remove via screwdriver
Blackroot is offline   Reply With Quote
Old 12-26-2018, 12:59 PM   #11
Registered User
 
Join Date: Dec 2018
Location: Earth
Posts: 109
Okay, car was started and runs great
Couple of thing to mention-
1. Make sure your serpentine belt is back on after all the cam locking work.
2. Make sure the intake hose is on after the top bolt of the transmission was removed.
3. The whole oil pressure pre-startup cranking thing makes no sense to me. You will damage parts if the engine is rotated without it running or not. FIRE IT UP.
oil pressure will not be normal unless it is under normal running condition.
Blackroot is offline   Reply With Quote
Old 12-31-2018, 05:56 AM   #12
Registered User
 
Join Date: Dec 2018
Location: Earth
Posts: 109
Something important i forgot to add.
Make sure your transmission is in neutral when you try to mate it with the engine.
If you think about it, the engine side is nearly static and wont move easily.
If the shaft on transmission is allowed to rotate (in neutral), you can press in and it will move to align.
Always use your alignment tool though to be sure your clutch disk is centered on the flywheel pilot bearing.


Last edited by Blackroot; 12-31-2018 at 10:02 AM.
Blackroot is offline   Reply With Quote
Post Reply



Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -8. The time now is 05:52 AM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2024 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page