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Old 01-23-2024, 02:35 PM   #1
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Fuel pump sending unit question

Attachment 23581Hi All,

I noticed that I was getting a fuel smell in my cabin when the heater was on. I checked the fuel pump sending unit and do see fuel on top of it. I've order a new sending unit and seal. Pelican's DIY show three hoses on the sending unit. Mine only has two. Am I missing one? I've circled where the missing one might go below. Thanks!

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Last edited by spdrcr21; 01-23-2024 at 02:38 PM.
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Old 01-23-2024, 03:57 PM   #2
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older cars have a return line, my 03 for example does not. You are experiencing a common problem where the plastic fuel nozzle on the level element ages and cracks and leaks. Good Luck
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Old 01-23-2024, 08:53 PM   #3
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Quote:
Originally Posted by obthomas View Post
older cars have a return line, my 03 for example does not. You are experiencing a common problem where the plastic fuel nozzle on the level element ages and cracks and leaks. Good Luck
Thanks for confirming obthomas
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Old 01-27-2024, 04:08 PM   #4
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I replaced everything about 2 months ago..easy job...BUT I will caution you on removing the hoses,just my pump was bad and when I was trying to Dis-connect the lines I snapped off the plastic nipple on the fuel sending unit,..So I now have a completely new system Bc I had to replace the sending unit aswell...hardest part for me was seating the new seal...Have fun..
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Old 01-31-2024, 07:48 PM   #5
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Quote:
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I replaced everything about 2 months ago..easy job...BUT I will caution you on removing the hoses,just my pump was bad and when I was trying to Dis-connect the lines I snapped off the plastic nipple on the fuel sending unit,..So I now have a completely new system Bc I had to replace the sending unit aswell...hardest part for me was seating the new seal...Have fun..
Thanks for the heads up. The hoses were a pain to remove on the sending unit. One of my connectors was bad and would no longer hold onto a nipple. I was able to use a similar Dorman part. It's held up thus far. The seal wasn't too bad. I used a new one and used synthetic grease to lube it.
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Old 02-02-2024, 01:02 PM   #6
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Welp, that Dorman part doesn't hold too well. It came off after a few day. I've ordered a new fuel pump.
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Old 02-03-2024, 10:00 AM   #7
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Ahh Now see I didnt think of using grease. I did use a little WD 40..towards the end of my aggravation...LOL

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