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-   -   Entire Instrument Cluster Flashing - Gauges Spastic (http://986forum.com/forums/showthread.php?t=72957)

Seadweller 08-06-2018 09:14 AM

Entire Instrument Cluster Flashing - Gauges Spastic ***UPDATE***
 
Took the Boxster out for some exercise this morning, and out of the blue, the entire instrument cluster started flashing. All lights were flashing, and the gauge needles were twitching. Headed straight home and don't know where to start. I did connect the battery to my trickle charger, but there was no issue starting the car this morning. Could low voltage cause this?

https://youtu.be/4DezdcUzGAg

particlewave 08-06-2018 09:25 AM

Start by pulling and reconnecting the three connectors on the back.

Seadweller 08-06-2018 09:43 AM

Quote:

Originally Posted by particlewave (Post 576744)
Start by pulling and reconnecting the three connectors on the back.

Should I spray them with an electronics cleaner during the process?

Thanks!!

particlewave 08-06-2018 09:47 AM

No, just unplug and plug back in.

Seadweller 08-06-2018 10:11 AM

Quote:

Originally Posted by particlewave (Post 576747)
No, just unplug and plug back in.

OK, thanks, I'll see if I can pull the cluster tonight.

MWS 08-06-2018 10:46 AM

I assume that this appeared after taking the car off the charger? Was there any potential issue (arc, ground,etc) that might have happened when removing charger? Any other strangeness (windows, locks, climate control, spoiler)? Any fuses blown? Does the car start without being on the charger?

As an FYI, I had some electrical gremlins with an old battery that I kept trying to charge; a new battery solved the issues. For now, if your old battery is showing good voltage, you could try disconnecting the battery, waiting a bit and reconnecting. I don't want to dispute particlewave (as he's the expert on most things electrical), but I don't know if the cluster connections are the first thing I would look at if you believe the issue stems from the battery...although disconnecting the cluster and reconnecting might reset.

As always, I look forward to being wrong...but I do wish you success. ;)

Seadweller 08-06-2018 11:58 AM

I just replaced the battery recently. It was not on a charger before this incident occurred. The car started fine this morning. I put the battery on a trickle charger when I got home, thinking it could possibly be a low-voltage situation. Everything else works fine, A/C, windows, locks, etc. Definitely strange.

particlewave 08-06-2018 12:14 PM

I'm not saying 100% that the connectors are the issue, but since you didn't mention anything else electrical, that's where I'd start.

The connectors are notorious for causing cluster issues, usually after having removed the cluster for some reason, though it is still the first thing I'd check.
Remove two screws and it pops right out, so it shouldn't take more than 5 minutes. You could also just have a cluster or ignition switch problem.


.

rexcramer 08-06-2018 12:20 PM

After the cluster plugs, I would like to suggest that you check voltage while off and running with a multi-meter and report those numbers.

Seadweller 08-06-2018 12:37 PM

Quote:

Originally Posted by rexcramer (Post 576762)
After the cluster plugs, I would like to suggest that you check voltage while off and running with a multi-meter and report those numbers.


Where's the best spot to check voltage?

The car has run/operated perfectly normal since the battery replacement, so this just came up out of the blue, which would lead me away from the battery. I would assume (I know, always dangerous) that if there was sufficient voltage to start the car, it should be enough to power the cluster.

Seadweller 08-06-2018 12:41 PM

Quote:

Originally Posted by particlewave (Post 576761)
You could also just have a cluster or ignition switch problem.

The ignition switch was my first thought.

Seadweller 08-06-2018 01:33 PM

Well, I just started the car, and the instrument cluster is still blinking. Before I pull it and re-set the connections, I noticed that the seat belt chime is also interrupted, and sounds with the same pattern as the blinking lights on the cluster.

Does that help narrow the issue, or am I in the same situation regardless?

particlewave 08-06-2018 01:58 PM

The chime is in the cluster, so same issue. Sounds like it may be the main power to the cluster (possibly a bad connection) since most everything in it is affected.

Seadweller 08-06-2018 02:13 PM

Ok...Out it comes!

Thanks a bunch! By the way, it seems 50/50 whether folks disconnect the battery. Can I get away without doing so?

particlewave 08-06-2018 02:26 PM

Yes, disconnect it to be safe.

BFeller 08-06-2018 05:32 PM

Quote:

Originally Posted by Seadweller (Post 576770)
Ok...Out it comes!

Thanks a bunch! By the way, it seems 50/50 whether folks disconnect the battery. Can I get away without doing so?

And put a towel on the dash to rest the cluster. It is easy to scratch the leather dash.

Seadweller 08-08-2018 06:55 AM

I pulled the instrument cluster this morning, removed and reinstalled the connectors, and I'm still experiencing the same issue.

I also pulled and reinstalled the fuses related to the instrument cluster, which if I remember correctly, was B1 and B10.

Any ideas where to look next?

Seadweller 08-08-2018 07:01 AM

On another note, I found my light switch was fairly stiff going through the various settings. Could this possibly be related in some way? What about a failing relay?

Also, looking at my service records, the prior owner replaced the ignition switch in 2011. I realize that doesn't mean it's good, but just want you to have all information for troubleshooting purposes.

Seadweller 08-08-2018 11:43 AM

OK, so I did a bit more investigative work, and I'm still at square one. What I've done so far:

1. Disconnected the battery, reconnected it, and followed the re-connection procedure.
2. Pulled fuses B1, B10 and E1. All good.
3. Pulled the instrument cluster and removed/reinstalled the plugs.
4. Checked the electrical operation of other components. Everything works fine.
5. Confirmed that the ignition switch was replaced in 2011.
6. The ignition switch operates smoothly, but that doesn't mean the electrical portion does.

Is is possible that the electrical portion of the ignition switch has failed? Would that cause the entire instrument cluster to act in this way?

particlewave 08-08-2018 11:47 AM

It's possible that the ignition switch is failing, but you would usually see other systems affected. Wouldn't hurt to try. If it doesn't fix it, at least you'll have a good spare switch.

I think the cluster has an onboard regulated power supply (I honestly don't remember for sure). Since the entire cluster is affected, that would be suspect.

I'd also check all solder joints, especially the connector pins, and the ribbon cables/connections between the front and rear halves of the cluster.


.

MWS 08-08-2018 12:02 PM

At this point I'd put my marker (which I reserve the right to move at anytime, lol) on the cluster itself...reasoning fault may reside on circuit board. I've never torn into a cluster, and wouldn't recommend you do without some thought, but at least maybe with cluster out you could start checking continuity across pin locations (I'm sure particlewave could provide pin map). I'm also thinking that the flashing cluster *could* be due to a voltage supply issue to cluster so also check voltage at cluster connector. You also mentioned light switch...again *maybe* if the switch isn't working correctly (ie internally the switch isn't making clean contacts between locations when turned) it *could* result in odd behavior at cluster due to changes in voltage...with cluster connected, have you tried moving the switch about and/or observing not only the cluster but also the lights?

Please forgive my coulds, maybes and asterisks...I'm just thinking out loud as to what might be the issue. Until you start stabbing around with a multimeter, it's just guesses...but then again, some random action might suddenly lead you to what item is at fault. I often am amazed/confused at interconnected complex circuits and how a failure at some seemingly unrelated item can cause "spooky actions at a distance" or akin to a butterfly flapping it's wings in Africa... :). My approach is "think things through as best you can, then start guessing, rinse and repeat". Best wishes. ;)

Seadweller 08-08-2018 12:42 PM

I checked operation of the lights, and they don't react to the cluster blinking on/off, so I'm going to go with the assumption that it's not related. First click on the ignition switch the cluster lights up, and then second click on the ignition it starts the blinking routine. Oddly enough, it almost seems like it's on a blinker type of relay, the way it clicks on/off is a very distinct pattern.

The blinkers work fine, as do the hazards.

What connector should I use to test voltage to the cluster, and which pins within that connector? I'm going to order an ignition switch today, and cross my fingers that's the issue.

Thanks a bunch!! I hate when stuff doesn't work as it should.

Seadweller 08-09-2018 06:54 AM

Before I go any further with this, is there any way to determine if it's the cluster, or something else electrically with the car?

particlewave 08-09-2018 07:25 AM

Not easily. Based on your statement about the flashing starting on the second ignition position, but not on the first, start by replacing the ignition switch.

They're cheap. ;)

Seadweller 08-09-2018 07:38 AM

OK, I've got that on order. Should arrive Monday. Crossing my fingers that's the issue, as I can't venture a wild guess beyond that.

Seadweller 08-09-2018 10:44 AM

Well, after exiting from under the dash after a couple incidents with mild claustrophobia, I left with the ignition switch in hand. I took the old one apart, and it looks pristine, although I realize looks can be deceiving.

I also determined that I ordered the wrong switch. It looks like the entire ignition assembly must have been replaced back in '11, as it has the updated '04 and later switch. Dang it anyway.

particlewave 08-09-2018 12:45 PM

You should be able to get one from a local auto parts store.

thstone 08-09-2018 01:29 PM

Quote:

Originally Posted by Seadweller (Post 576957)
Before I go any further with this, is there any way to determine if it's the cluster, or something else electrically with the car?

Yes, if you have electronics tech skills. If not, there isn't an easy way to test the cluster itself.

I keep a spare cluster for exactly this purpose. And so I have a spare if one fails.

Seadweller 08-09-2018 02:07 PM

Quote:

Originally Posted by thstone (Post 577004)
Yes, if you have electronics tech skills. If not, there isn't an easy way to test the cluster itself.

I keep a spare cluster for exactly this purpose. And so I have a spare if one fails.

My electrical skills are rudimentary, particularly when it comes to troubleshooting. If I knew which pins to use in the connectors to test voltage, at least I could rule out whether the issue was somewhere in the car, or in the cluster itself. If figure if I'm getting the proper voltage at the connectors, it would have to be the cluster.

Now I see why the call it a cluster. :p

particlewave 08-09-2018 02:39 PM

Ground: black connector, pins 8 & 21.

12V+: black connector, pins 10 & 23 (from fuse B1), pins 12 & 25 (from fuse B10), pin 1 (from ignition through fuse E1).

Seadweller 08-09-2018 04:42 PM

Quote:

Originally Posted by particlewave (Post 577011)
Ground: black connector, pins 8 & 21.

12V+: black connector, pins 10 & 23 (from fuse B1), pins 12 & 25 (from fuse B10), pin 1 (from ignition through fuse E1).

Awesome! Thanks!

Markmcd64 08-10-2018 05:14 AM

I was having a similar issue. My security system light was flashing and when I tried to unlock my car with the key fob, it didn't work at all. When I unlocked the car with the key, the front hood and rear truck would release intermittently. The car would start, but not all the time and when I applied the brake while driving, the dome light would come on and the locks would engage and disengage. In reading the above vine, I disconnected then reconnected the battery and now everything seems fine. The only issue is that my key fob will not lock or unlock the car. Any ideas?

Seadweller 08-13-2018 12:06 PM

Well, as I suspected from the condition of the ignition switch that I removed, the new one I just installed did not correct the flashing gauge cluster issue. At this point, next step is to see what kind of voltage I'm getting at the cluster.

Is there a pin diagram of the connector so I can determine the pin numbering? Also, is there a relay anywhere in the ignition circuit?

Seadweller 08-15-2018 12:47 PM

Ok, here's an update:

1. Battery voltage with the car off is 12.6V

2. Battery voltage with the car running is 14.1V

3. If I remove only the B1 fuse with the car running, the gauge cluster goes dark and quiet

4. If I remove only the B10 fuse, the gauges stop working/twitching, all the indicator lights go out, and only the 3 lower screens remain lit with mileage, digital speedo, and clock, and the door chime works as well. No flashing indicator lights.

The flashing lights and twitching gauges seem to be related to the B1 fuse circuit. Thoughts?



Thanks!

MWS 08-15-2018 01:19 PM

Quote:

Originally Posted by Seadweller (Post 577426)
Ok, here's an update:

1. Battery voltage with the car off is 12.6V

2. Battery voltage with the car running is 14.1V

3. If I remove only the B1 fuse with the car running, the gauge cluster goes dark and quiet

4. If I remove only the B10 fuse, the gauges stop working/twitching, all the indicator lights go out, and only the 3 lower screens remain lit with mileage, digital speedo, and clock, and the door chime works as well. No flashing indicator lights.

The flashing lights and twitching gauges seem to be related to the B1 fuse circuit. Thoughts?

My thought is still that your issue lies with the cluster, but for giggles you could check the voltage at B1 (to make sure it's constant) and also (per particlewave's post):

"Ground: black connector, pins 8 & 21.
12V+: black connector, pins 10 & 23 (from fuse B1), pins 12 & 25 (from fuse B10), pin 1 (from ignition through fuse E1)
."

Check voltage at these pin locations, also check for continuity at corresponding pins on cluster (when removed, of course). Beyond that, it sounds like you need to have your cluster diagnosed; apologies, I don't have a suggestion on where to send it to...

Seadweller 08-15-2018 03:45 PM

Thanks for the input....Is there a diagram of the pin arrangement so I know how it's numbered? If not, is it simply 1 through whatever, left to right?

particlewave 08-15-2018 03:47 PM

They should be numbered on the connector...at least the first and last pins.

Seadweller 08-15-2018 04:42 PM

OK, guess I'll need my glasses then! Just to be clear, this is the black connector, not the white or blue one...

particlewave 08-15-2018 04:53 PM

Yes, black.

Seadweller 08-16-2018 02:12 PM

Wanted to update this after a bunch of troubleshooting today. Next step is to test voltage at the connector:

Voltage at the B1 fuse location is as follows:

Ignition off - 11.2V

Ignition on - 9.7V

Engine on - 10.7V

So, it looks like the voltage at the B1 fuse is low. Voltage at the B10 fuse is 12.7V, and the same at other fuse locations on the box.

What's interesting, is if I remove the B10 fuse, the voltage at the B1 fuse rises by 1V.

Now I need to determine why there's low voltage at the B1 fuse location. Problem is, I have no clue where to start! :rolleyes:


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