Go Back   986 Forum - The Community for Porsche Boxster & Cayman Owners > Porsche Boxster & Cayman Forums > Boxster General Discussions

Post Reply
 
LinkBack Thread Tools Display Modes
Old 07-05-2014, 12:44 PM   #1
Registered User
 
husker boxster's Avatar
 
Join Date: Sep 2006
Location: Omaha
Posts: 2,953
I took the baffle off the pan cover and slid it up in the block to see what was the issue. Several places need some modifying. Taking my time grinding but feel it will fit properly after I'm done.

When I'm done I'll take some pics of the offending areas.
__________________
GPRPCA Chief Driving Instructor
2008 Boxster S Limited Edition #005
2008 Cayman S Sport - Signal Green
1989 928 S4 5 spd - black
husker boxster is offline   Reply With Quote
Old 07-05-2014, 07:08 PM   #2
Registered User
 
seningen's Avatar
 
Join Date: Jul 2008
Location: austin
Posts: 825
Quote:
Originally Posted by husker boxster View Post
I took the baffle off the pan cover and slid it up in the block to see what was the issue. Several places need some modifying. Taking my time grinding but feel it will fit properly after I'm done.

When I'm done I'll take some pics of the offending areas.
I went with the EBS baffle kit and the BK extension kit both sourced through EBS

Came with loctite 5900.

First thing I did when I picked up my S to be a track based car.

Less than 2 hours taking my time
No issues what so ever.

Mike
__________________
Drivers: '15 Panamera Hybrid (wife's), ' 01 996 GT2, 00 Boxster S, '96 993 Çab/Tip (wife's)
Race Cars: '75 911 RSR Replica & '99 Spec Boxster
mike@lonestarrpm.com
seningen is offline   Reply With Quote
Old 07-06-2014, 08:52 AM   #3
Registered User
 
husker boxster's Avatar
 
Join Date: Sep 2006
Location: Omaha
Posts: 2,953
Got the fitment where I like it now. Pics below. The tiny red circles show where I've done my "adjusting".

The new baffle basically seals up the sides to prevent oil from excaping the central area where the orig had some openings in the back and didn't go all the way to the back of the engine. This would be where the slopping would occur - out the front and back openings.

So this will solve the sloshing issue, BUT there aren't many openings to the two side areas. It doesn't appear to this virgin engine builder that much oil would get into those area. It looks like the return oil is dumped into the center section. If it fills up faster than it can seep into the outsides, what happens? Or if the seal is so good, can you run out of oil in the center section if you're driving in a straigtht line (so the side flaps don't open)? Sorry for being so anal, but this is a big deal with major ramifications, not some air filter swap. Obviously must work because we have live testimonials, just wondering how it works.

This pic shows the passenger side clearance issue that had to be corrected.


Here is the driver's side. Originally the baffle was stopped by the bolt head.


This pic shows the baffle level with the engine block.


This pic shows the baffle and all the areas I adjusted. I did it in 3 different steps but I probably ended up taking off the 3/16 that was stopping me before. I didn't do any grinding on the top of the wings, just removed the rubber seal. I may take the bottom rubbers off the wings before I do my final assembly.
__________________
GPRPCA Chief Driving Instructor
2008 Boxster S Limited Edition #005
2008 Cayman S Sport - Signal Green
1989 928 S4 5 spd - black
husker boxster is offline   Reply With Quote
Post Reply



Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -8. The time now is 03:33 PM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page