So I'll admit I was feeling pretty cocky when I posted that first fiberglasss photo. 10 hours, 2 coats of fiberglass, one coat of bondo, and untold amounts of drywall plaster later I'm feeling back to my normal self. This. ins't. east. Its getting close, but this is only the mold..for the mold, which I'll make the actual fenders out of.
If you're thinking of trying this here are some take-aways I've had.
1) packaging tape is an excellent "realese agent", fiberglass doesn't even think about sticking to it
2) if you're making a mold there is no reason to use bondo, bondo is hard to work with. Quick dry wall spackle is the way to go. The slow drying stuff that everyone is used to can't go on thick or it will crack. The fast dry stuff can go on thick and can be sanded in hours (as apposed to days). It also begins to dry after about 5 minutes which allows you smooth it out like clay. Really neat stuff.
Yes thats right, packaging tape and drywall spackle are my advice. What were you expecting?