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Last set of headlights I sanded was for the conversion to LEDs. To do so would require removing the lens and the inner burnt lens. But since I had a spare set of headlights I wasn't too worried about ruining them (well, maybe a little) and I only used two grits of sandpaper then switched to wet sanding with Abralon pads. What a huge improvement the Abralon pads were. They are expensive but I had them left over from another project and I used up to 2500 with the Abralon and it was amazing how fast and easy those pads are in getting the job done. Good luck.
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