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Old 12-11-2015, 10:34 AM   #13
grc0456
2003 Base 5-speed
 
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Join Date: Jul 2015
Location: Stoneham, MA
Posts: 949
Garage
Viola!

That's the ticket! Passenger side fixed good as new.

The tiny little hole is on the plastic mount for the hinge post. So small as to almost be missed. And yes, it's a little tricky to get the spring in the tiny hole. I angled it in with the cover in the half closed position, then carefully inserted the post on the rear facing (with spring) side, then did the front facing post. Caution - the little metal bushings (where the posts are inserted) fall out and can be easily lost.

Now on the driver's the plastic mount had been gouged out by someone prior to me. When I removed the door a little piece of plastic fell out - the piece with the little hole. Basically, a "half-pipe" remained with nothing to hold the spring in. Therefore, Mickey Mouse engineering had to come into play!

I fashioned a small piece of metal into a "roof" for the half-pipe and attached with epoxy. I let it dry and then applied more epoxy to build up the assembly in a more sturdy fashion. It worked





Thanks, Morgal48!
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