My cap went bad and I replaced it with a new one (.04) and still had a overflow problem too. I did a lot of searching and read that the new caps are not as deep as the old ones. In a side by side comparison they looked the same to me. I tightened down the cap as much as I could by hand then when a tad further with channel locks. That fixed the issue. Hope this works for you.
Another way to check the system is with a pressure test.
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1995 Porsche C4 Cab
2016 BMW M2, 6 Speed LBB - ED 7/2016
1997 993 Cab - Sold; 1997 993 Turbo - Sold
2001 Boxster S - Original Owner - 30K Miles -SOLD
Last edited by Chuck W.; 05-11-2015 at 06:47 AM.
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