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Old 10-11-2013, 02:37 PM   #16
epapp
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Join Date: Aug 2013
Location: Bay Area
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Thanks, I just saw that whole thread. Thats a great idea/solution, with the EXCEPTION of a few things.

1) It requires just as much work to implement a direct oil feed as it does to just replace the bearing with a ceramic one. Actually, probably more.

2) It doesn't help out the broke graduate students (myself) doing all kinds of DIYs to their cars. I don't know if my bearing is bad. Why should I pull the transmission off and inspect it if I don't have to AND there is an easy solution other than pulling it off?

3) most importantly: oil is not the same a grease. Grease that is packed into roller bearings is specific to the type of ball bearing deformation when each ball is loaded independently. Oil will keep the bearing cool and lubricated, but it is not protecting the ball bearings like grease will. Therefore, an oil feed system is potentially just prolonging the problem and not solving it.

To the point of that extremely long thread about trying to recreate the bearing failure, in my opinion, is completely funk. The parts that I read through showed a bearing being spun by a lathe. OK thats a start, and the grease will be spun out of the balls. There is no load on the bearing though. Without a load, the balls will not deform, the grease will not act as it would inside of the engine, and the whole test shows nothing other than how long an unloaded ball bearing can spin for.

In fact, an unloaded ball bearing with grease packed into it is doing more harm than good. If you pick up a few books of how grease works on the molecular level with respect to the pressures during properly loaded roller bearing operation, there are all kinds of pressure regions and hydro-elastic properties that create thin and thick layers of grease(depending on where the ball is at in its rotation with respect to the load). An unloaded bearing has completely different properties and because the grease is allowed to 'build up' more because of the lack of a load, there is more separation between the ball and the outer/inner race. Since grease works on the basis that it will be compressed, spinning a bearing with no load proves nothing.

To the point of the IMS guardian, I originally thought it was my best bet for some piece of mind. But then I realized it gave me very little piece of mine, because:

1) IF the guardian does alert the driver, it doesn't mean anything specifically related to the IMSB. If I were driving and the guardian LED lit up, the first question I would ask myself: "is this from my bearing or is something else wrong?" Yes, if there is enough metal to short the two electrodes, something is probably wrong, but it doesn't mean my IMS is bad.

2) With the guardian, there is no guarantee it will even alert you of a bearing failure. Buying it wouldn't give me any piece of mind, because I would still be wondering "what exactly is happening to my bearing?"...the guardian doesn't answer that. What if my bearing is somehow wearing the outer row of roller balls and throwing metal debris to the outer seal, instead of the inner seal? There's also no guarantee the metal will end up in the oil.

What is so easy to implement, and what I will do in my 'spare' time while doing my thesis on a completely unrelated topic, is put together an extremely accurate way to diagnose the health of the IMSB without even pulling out the oil drain plug. Without giving anything away now, my PI even already told me he has the 'instruments' I need to start solving this problem.

Using this system I will ultimately come up with, you will instantly know the health of your bearing as soon as it is powered on. No guessing/waiting for metal to accumulate.
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