04-07-2020, 06:21 AM
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#1
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Registered User
Join Date: Jul 2013
Location: Bastrop, Tx
Posts: 2,644
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Did you strip the wheel well area of everything? charcoal canister, washer fluid bottle and liners?
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Woody
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04-08-2020, 04:16 AM
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#2
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Registered User
Join Date: Jul 2011
Location: Richmond, VA (The Fan)
Posts: 978
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Quote:
Originally Posted by itsnotanova
Did you strip the wheel well area of everything? charcoal canister, washer fluid bottle and liners?
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Yep, the car is stripped of just about everything.
I finally got around to checking the front track width and found I made some serious miscalculations. The front track width (hub to hub) is now 66"s, factory is 56.89. So the front is over 8"s wider than the stock design (10" wider with the larger wheels and tires). The problem is the rear is only 4"s wider, I can order 3" spacers but the front will still be 2" wider than the rear. I wonder how problematic this will be.
EDIT: I'm finding conflicting info on factory hub to hub measurements, but it seems the rear from the factory is almost 3 inches wider than the front. So if put 3" spacers on each side of the rear everything will shake out to being square (66"s width in the front and 66"s in the rear). In other words, crisis averted...maybe
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1997 Boxster 4.2L Audi V8 Bi-Turbo
2003 911 C2
NASA HPDE Instructor
Last edited by truegearhead; 04-08-2020 at 08:15 AM.
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04-08-2020, 10:10 AM
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#3
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Registered User
Join Date: Dec 2016
Location: Clifton, NJ
Posts: 1,135
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woof, 3" spacers.
Your wheel bearings are gonna LOOOOVE you
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04-09-2020, 05:11 AM
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#4
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Registered User
Join Date: Jul 2013
Location: Bastrop, Tx
Posts: 2,644
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The reason I ask is if you had thought about air pressure behind the front tire? I see lots of race cars where that area has been notched. It seems like an easy thing to do if you've removed the charcoal canister and windshield wiper fluid reserve.
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Woody
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04-10-2020, 03:36 AM
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#5
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Registered User
Join Date: Jul 2011
Location: Richmond, VA (The Fan)
Posts: 978
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1997 Boxster 4.2L Audi V8 Bi-Turbo
2003 911 C2
NASA HPDE Instructor
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04-10-2020, 06:26 AM
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#6
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Registered User
Join Date: Jul 2005
Location: MA
Posts: 884
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Looking good, but are those James Bond Effect flares?
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98 Arena Red 986
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04-11-2020, 03:36 AM
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#7
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Registered User
Join Date: Jul 2011
Location: Richmond, VA (The Fan)
Posts: 978
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Quote:
Originally Posted by Stroked & Blown
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Haha, love it! I can’t believe I didn’t get flares with built in ground effect lights. What an amateur move.
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1997 Boxster 4.2L Audi V8 Bi-Turbo
2003 911 C2
NASA HPDE Instructor
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04-11-2020, 07:42 AM
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#8
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Registered User
Join Date: Jul 2011
Location: Richmond, VA (The Fan)
Posts: 978
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I'm really running out of things to do but I had another idea last night and made a louver cover for the hood. Its not done yet and still needs to be wrapped but you get the idea. I'm going to try and copy the livery underneath the vent with the wrap. So the teardrop and numbers will be printed on the wrap.
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1997 Boxster 4.2L Audi V8 Bi-Turbo
2003 911 C2
NASA HPDE Instructor
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04-24-2020, 03:40 AM
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#9
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Registered User
Join Date: Jul 2011
Location: Richmond, VA (The Fan)
Posts: 978
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Its all starting to come together! The suspension arms have all been extended (this was a horrible pain to get right and the sway bar linkage is still questionable) and the hood and wheel well vents have been wrapped
Here's everything I did to extended the suspension on the front of the car.
-Extended Elephant racing control arms using longer collars and hardware
-Installed rear toe arms (which are longer than tierods) on the front to replace and extend the tierods. These needed to be extended even more with adjustable end links
-Since the arms are longer the strut also needed to be extended, I drilled new holes in the strut and raised it in the hub
-Moved the strut mounts out by drilling and grinding a spot for them into the chassis
-modify strut bearing to fit in new location of the chassis
-Install adjustable toe links
-install spacers on the swaybar linkage and extend hardware
-cut fenders and install flares
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1997 Boxster 4.2L Audi V8 Bi-Turbo
2003 911 C2
NASA HPDE Instructor
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04-24-2020, 07:14 AM
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#10
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Registered User
Join Date: Dec 2016
Location: Clifton, NJ
Posts: 1,135
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some interesting stuff going on. The hood looks good.
the suspension is a little dodgy in my eyes. There are just too many things changed from how they were intended to function. I'm not sure if you have an engineering background, but I'd want it looked over by someone with a suspension design background before going out and pushing it on the track.
Maybe it will be fine. Either way, would be interested to hear your impressions after some time on the track.
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04-24-2020, 10:47 AM
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#11
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Registered User
Join Date: Jul 2011
Location: Richmond, VA (The Fan)
Posts: 978
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Quote:
Originally Posted by Quadcammer
some interesting stuff going on. The hood looks good.
the suspension is a little dodgy in my eyes. There are just too many things changed from how they were intended to function. I'm not sure if you have an engineering background, but I'd want it looked over by someone with a suspension design background before going out and pushing it on the track.
Maybe it will be fine. Either way, would be interested to hear your impressions after some time on the track.
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ya.. I'm a little worried about it. I am a mechanical engineer but I'm not a suspension engineer. I've had a lot of people who build race cars look at it but who knows. We'll just have to see how it does.
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1997 Boxster 4.2L Audi V8 Bi-Turbo
2003 911 C2
NASA HPDE Instructor
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04-24-2020, 08:17 AM
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#12
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Registered User
Join Date: Dec 2012
Location: FL
Posts: 4,144
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Those sway bar extensions seem like they might act like a soft extension, if they flex it may have the effect of softening the front bar.
Maybe you could attach higher up, maybe on that notch where the brake sensor wire used to go? Although I don't know how string that is. Maybe the Tarett extended front links?
Car looks great, can't wait to hear how it does
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04-24-2020, 09:14 AM
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#13
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Registered User
Join Date: Jul 2005
Location: MA
Posts: 884
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What’s happening under the hood? Did you add another duct that feeds the hood louvers from the underside, raise the front edge to split the flow, or something else?
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98 Arena Red 986
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04-24-2020, 10:45 AM
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#14
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Registered User
Join Date: Jul 2011
Location: Richmond, VA (The Fan)
Posts: 978
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Quote:
Originally Posted by Stroked & Blown
What’s happening under the hood? Did you add another duct that feeds the hood louvers from the underside, raise the front edge to split the flow, or something else?
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Originally I had an opening in the bumper but I changed that design and now have a diffuser in the splitter that exits through the hood vents. The diffuser isn't installed in the photos.
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1997 Boxster 4.2L Audi V8 Bi-Turbo
2003 911 C2
NASA HPDE Instructor
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04-24-2020, 01:15 PM
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#15
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Registered User
Join Date: Jul 2005
Location: MA
Posts: 884
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Quote:
Originally Posted by truegearhead
Originally I had an opening in the bumper but I changed that design and now have a diffuser in the splitter that exits through the hood vents. The diffuser isn't installed in the photos.
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I would LOVE to see pics of the underside when you get a chance
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98 Arena Red 986
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05-21-2020, 05:47 AM
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#16
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Registered User
Join Date: Jul 2011
Location: Richmond, VA (The Fan)
Posts: 978
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__________________
1997 Boxster 4.2L Audi V8 Bi-Turbo
2003 911 C2
NASA HPDE Instructor
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05-24-2020, 05:40 AM
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#17
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Registered User
Join Date: Jul 2011
Location: Richmond, VA (The Fan)
Posts: 978
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__________________
1997 Boxster 4.2L Audi V8 Bi-Turbo
2003 911 C2
NASA HPDE Instructor
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05-25-2020, 11:44 AM
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#18
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1998 Boxster Silver/Red
Join Date: Sep 2017
Location: 92262
Posts: 3,086
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Quote:
Originally Posted by truegearhead
On Friday I picked up $40 worth of aluminum and started hammering away. Nothing is attached yet so it looks a little wonky, it'll look much better once its been fastened down to the body lines. So far so good though I think its going to work. Once I get it fastened down I'm going to pick up some used e30 oil coolers (which are long and narrow and stuff them into the flare openings. Hopefully the oiling system can handle the additional volume, I still have some research to do on that one.

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On one of the forums yesterday I read a post about someone asking something similar... extra oil coolers. The poster queried why the oil cooler wasn't mounted in the front of the car. A responder replied that the, IIRC, the oil pressure was insufficient to handle all those lines... insificient pressure. If you find a workaround... please share.
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1998 Porsche Boxster
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05-25-2020, 12:24 PM
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#19
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Registered User
Join Date: Jul 2011
Location: Richmond, VA (The Fan)
Posts: 978
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Quote:
Originally Posted by Starter986
On one of the forums yesterday I read a post about someone asking something similar... extra oil coolers. The poster queried why the oil cooler wasn't mounted in the front of the car. A responder replied that the, IIRC, the oil pressure was insufficient to handle all those lines... insificient pressure. If you find a workaround... please share.

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Well damn thanks for letting me know. I guess my only option is turbo charging it so I can fill the flares with intercoolers. Sigh....
Thanks again for the heads up
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1997 Boxster 4.2L Audi V8 Bi-Turbo
2003 911 C2
NASA HPDE Instructor
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05-29-2020, 04:21 AM
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#20
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Registered User
Join Date: Jul 2011
Location: Richmond, VA (The Fan)
Posts: 978
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__________________
1997 Boxster 4.2L Audi V8 Bi-Turbo
2003 911 C2
NASA HPDE Instructor
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