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OK Update
Hi Guys
I have taken the heater core out and there is no foam anywhere in the box, the foam on the flap is all intact and in very good condition, no signs of breaking down.
The question I have now is about the flap.
When the heater is put on high the flap completely opens.
As soon as you set the temp to just below high the flap completely shuts, so at 29.5 c I get cold air.
Should the flap close in a graduated fashion when you go down in the temp settings, if it should then this is my problem as the door just completely shuts when not on the high setting.
Last edited by MondialNeil; 06-03-2014 at 12:59 PM.
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